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Jerr-Dan MPL40 User Manual

Jerr-Dan MPL40
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5-376-000086
REV. 4 - 07/10
© 2010 Jerr-Dan Corporation. All Rights Reserved.
MPL40
OPERATIONS AND MAINTENANCE
MANUAL
$35.00
1080 Hykes Road
Greencastle, PA 17225
Phone (717) 597-7111
www.jerr-dan.com
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Jerr-Dan MPL40 Specifications

General IconGeneral
BrandJerr-Dan
ModelMPL40
CategoryUtility Vehicle
LanguageEnglish

Summary

Warranty Information

Section I: Safety

Equipment Ratings and Specifications

MPL40 underlift, boom, winch, and wire rope ratings.

Lift Safety Procedures

Safety rules for lifting, moving, and supporting vehicles.

Boom Safety Operations

Safe engagement of winch controls and handling of wire rope.

Sling Safety Procedures

Procedures for attaching slings and chains to vehicles.

Weight Ratings and Pre-Transport Checks

Vehicle weight ratings, decal info, and pre-transport checklist reminders.

Section II: Operation

Wheel-Lift Operation Guide

Step-by-step guide for operating the wheel-lift system.

Tie-Down Strap Procedures

Using the ratchet spool mechanism and installing tie-down straps.

Towball Hitch Attachment

Towball hitch ratings and attachment procedures.

Wrecker Boom - Single Line (Worm Gear)

Boom ratings, winch specs, and initial checks for operation.

Wrecker Boom - Single Line (Planetary)

Boom ratings, winch specs, and initial checks for operation.

Wrecker Boom - Dual Line (Worm Gear)

Boom ratings, winch specs, and initial checks for operation.

Wrecker Boom - Winch Engagement

Setting winches to free spool, positioning boom head.

Wrecker Boom - Hook-up and Pull

Attaching hook, re-engaging winches, and taking up slack.

Tow Sling Operation

Sling ratings, truck positioning, and unfolding the underlift.

Tow Sling - Chain Attachment

Opening hold back bars, maneuvering sling, and attaching hook-up chains.

Motorcycle Towing Adapter Setup

Adjusting boom/wheel lift and closing grid arms for loading.

Adapter - Securing Motorcycle

Loading motorcycle, checking tire fit, and securing front tire.

Adapter - Front Securing and Safety Chains

Tying front of motorcycle and using wheel lift safety chains.

Dolly Operation Basics

Dolly specifications, cross rail placement, and initial setup.

Section III: Maintenance

Maintenance and Lubrication Guidelines

General guidelines for maintaining and lubricating the MPL40.

Tightening Torques for Screws and Nuts

Table of torque values and notes on their application.

Recommended Lubricants

Recommended oils, greases, and gear lubes for the MPL40.

Wire Rope Handling and Inspection

Warnings on rope failure, pre-use inspection, and break-in procedures.

Underlift Level Stop Assist System Adjustment

Procedures for adjusting tilt and boom stop sensors.

Hydraulic System Troubleshooting

Common problems, causes, and solutions for the hydraulic system.