3
2.0 Table of Contents
1.0 Warranty and Service ............................................................................................................................................. 2
2.0 Table of Contents ................................................................................................................................................... 3
3.0 Safety warnings ...................................................................................................................................................... 4
4.0 Specifications ......................................................................................................................................................... 6
5.0 Dimensions and mounting hole centers ................................................................................................................. 7
6.0 General Description and Nomenclature ................................................................................................................. 8
7.0 Unpacking ............................................................................................................................................................ 10
7.1 Contents of the Shipping Container ................................................................................................................. 10
8.0 Installation ............................................................................................................................................................ 11
8.1 Leveling the lathe ............................................................................................................................................. 11
8.2 Completing installation ..................................................................................................................................... 11
8.3 Chuck preparation ............................................................................................................................................ 12
8.4 Break-in period ................................................................................................................................................. 12
9.0 Maintenance/Lubrication
........................................................................................................................................... 13
9.1 Ball oiler locations ............................................................................................................................................ 14
9.2 Coolant preparation .......................................................................................................................................... 15
10.0 Electrical connections ........................................................................................................................................ 15
11.0 Basic controls ..................................................................................................................................................... 16
12.0 Operation ........................................................................................................................................................... 18
12.1 Tool setup ....................................................................................................................................................... 18
12.2 Spindle speed ................................................................................................................................................. 19
12.3 Feed and thread selection .............................................................................................................................. 19
12.4 Thread cutting ................................................................................................................................................ 19
13.0 Adjustments ....................................................................................................................................................... 20
13.1 Chuck jaw reversal ......................................................................................................................................... 20
13.2 Gib adjustments ............................................................................................................................................. 20
13.3 Tailstock adjustments ..................................................................................................................................... 20
13.4 Gap section .................................................................................................................................................... 21
13.5 Belt Adjustment and replacement
..................................................................................................................... 21
13.6 Aligning tailstock to headstock ....................................................................................................................... 21
13.7 Cross slide nut adjustment ............................................................................................................................. 22
13.8 Shear pin replacement ................................................................................................................................... 22
13.9 Steady rest adjustment ................................................................................................................................... 22
13.10 Follow rest adjustment ................................................................................................................................. 22
14.0 Troubleshooting the ZK series lathe .................................................................................................................. 23
15.0 Lubrication schedule and general maintenance ................................................................................................. 24
16.0 Reference Tables ............................................................................................................................................... 25
16.1 Inch Lead And Feed ....................................................................................................................................... 25
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