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Jet GH-1640ZK User Manual

Jet GH-1640ZK
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Operation and Maintenance Instructions
GH-1640ZK Lathe
For ZK Lathe Parts List and Electrical Diagrams, see document M-321850-1
WALTER MEIER (Manufacturing) Inc.
427 New Sanford Road
LaVergne, Tennessee 37086 Part No. M-321850
Ph.: 800-274-6848 Revision B 02/2013
www.waltermeier.com Copyright © 2013 Walter Meier (Manufacturing) Inc.

Table of Contents

Questions and Answers:

Jet GH-1640ZK Specifications

General IconGeneral
Spindle NoseD1-6
Voltage230V
Swing Over Bed16 inches
Distance Between Centers40 inches
Phase3

Summary

Warranty and Service

Getting Service

How to obtain service and repair for your JET product.

Warranty Limitations

Details on warranty exclusions and restrictions.

Safety Warnings

General Operating Precautions

Essential safety rules for operating the lathe safely.

Safety Notations Explained

Clarifies the meaning of CAUTION and WARNING symbols in the manual.

Specifications

General Capacities

Lists overall physical and operational capacities of the lathe.

Motors and Electrical Details

Details motor power, voltage, phase, and electrical component ratings.

Headstock and Spindle Specs

Specifies spindle bore, mount, taper, speeds, and chuck details.

Carriage and Gearbox Specs

Provides dimensions for carriage travel and gearbox feed rates.

Additional Specifications

Tailstock and Other Capacities

Includes tailstock travel, rest capacities, tank capacity, and noise levels.

Dimensions and Mounting Hole Centers

Illustrates the layout and dimensions for mounting the lathe.

General Description

Bed, Stand, and Headstock Details

Describes the primary structural parts of the lathe.

Feed Gearbox and Carriage Assembly

Details the feed gearbox, carriage, apron, saddle, and cross slide.

Component Descriptions

Tailstock and Associated Components

Explains the tailstock, leadscrew, feed rod, and related controls.

Rests, Lamps, and Safety Features

Describes steady/follow rests, work lamp, coolant nozzle, and foot brake.

Unpacking and Contents

Shipping Container Contents

Lists all parts included in the lathe's shipping package.

Installation Procedures

Leveling the Lathe

Instructions for ensuring precise leveling for optimal lathe performance.

Final Installation Steps

Procedures for completing the lathe's assembly and preparation.

Chuck Preparation and Mounting

Steps for preparing and installing the lathe chucks.

Lathe Break-in Period

Guidance for the initial operational phase to ensure component longevity.

Maintenance and Lubrication

Ball Oiler Locations and Lubrication

Identifies all lubrication points for daily maintenance of the lathe.

Coolant System Preparation

Steps for filling and preparing the coolant system for operation.

Electrical Connections

Electrical Connection Safety

Crucial safety warnings and requirements for connecting the lathe to power.

Basic Controls

Headstock Control Panel

Details the power, coolant, jog, and emergency stop buttons.

Spindle Speed and Feed Controls

Explains levers and knobs for spindle speed and feed direction.

Carriage Movement Controls

Describes operation of carriage lock, handwheel, and feed engagement.

Additional Controls

Threading Dial and Tailstock Controls

Explains the threading dial, tailstock traverse, and clamping levers.

Foot Brake and Carriage Stop

Details the function and use of the foot brake and micro carriage stop.

Operation Guide

Tool Setup for Machining

Proper methods for setting up cutting tools for optimal results.

Spindle Speed and Feed Rate Selection

Guidance on choosing appropriate speeds and feeds for different materials.

Thread Cutting Procedure

Step-by-step instructions for performing thread cutting operations accurately.

Adjustments and Alignment

Chuck Jaw and Gib Adjustments

Procedures for adjusting chuck jaws and gibs to reduce backlash.

Tailstock and Gap Section Adjustments

How to adjust tailstock for tapers and manage the gap section.

Belt Tension and Alignment Checks

Instructions for adjusting drive belts and aligning key components.

Slide Nut, Shear Pin, and Rest Adjustments

Details on adjusting slide nuts, replacing shear pins, and setting rests.

Troubleshooting Common Issues

Lathe Not Starting or Slow Spindle

Common causes and remedies for power and spindle issues.

Vibration, Overheating, and Tapering

Solutions for excessive vibration, overheating, and inaccurate cuts.

Feed and Movement Difficulties

Troubleshooting steps for issues with power feed and carriage movement.

Lubrication Schedule

General Maintenance and Lubrication Schedule

A detailed table outlining lubrication points and maintenance frequency.

Reference Tables

Inch Lead and Feed Rate Table

A reference table for selecting inch lead and feed rates based on lever positions.

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