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Kidde Fire Systems FM-200 ECS Series

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FM-200
®
ECS Series
Engineered
Fire Suppression Systems
Design, Installation,
Operation and
Maintenance Manual
P/N 90-FM200M-000
September 2004
R
LISTED
FM
APPROVED
UL Listing File No. EX 4674 FM File 3014861
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Kidde Fire Systems FM-200 ECS Series Specifications

General IconGeneral
AgentFM-200 (HFC-227ea)
Extinguishing MechanismHeat absorption and chemical reaction interruption
Discharge Time10 seconds or less
Standards ComplianceNFPA 2001, ISO 14520
Design ConcentrationTypically between 6.25% and 9% by volume, depending on the hazard
Nozzle Types360-degree and 180-degree
Cylinder SizesAvailable in multiple sizes
Operating Temperature0°F to 130°F (-18°C to 54°C)
ApprovalsUL, FM
ApplicationData centers, telecommunications

Summary

Safety Summary

Subject: Safety Cylinder Handling Procedures

Details safety procedures for handling cylinders, emphasizing safe practices.

Subject: Safety Cylinder Handling Procedures for 360 PSI FM-200 Cylinders

Specific safety procedures for handling 360 PSI FM-200 cylinders.

Chapter 1 General Information

1-1 Introduction

Provides an overview of the FM-200 ECS Series Engineered Fire Suppression Systems.

1-2 System Description General

Describes the FM-200 systems, including their applications and design.

1-2.1 Operating Temperature Range Limitations

Details the operational temperature limits for FM-200 system components.

1-2.1.1 Toxicity

Explains the toxicity of the FM-200 agent and related safety considerations.

1-2.2.2 Extinguishing Agent

Discusses the properties and safety of the FM-200 extinguishing agent.

1-2.2.3 Cleanliness

Covers cleanliness requirements for FM-200 systems and components.

1-2.2.4 Other Safety Considerations

Addresses additional safety precautions for FM-200 systems.

1-2.2.5 Storage

Provides guidelines for the proper storage of FM-200 system components.

Chapter 2 Operation

2-1 Introduction

Introduces the operational aspects of the Kidde FM-200 ECS Series.

2-2 System Controls and Indicators General

Details the system controls and indicators for the FM-200 ECS Series.

2-2.1 Automatic Operation

Explains the automatic operation sequence of the FM-200 system.

2-2.2 Remote Manual Operation

Describes the procedures for remote manual operation of the FM-200 system.

2-2.3 Local Manual Operation

Outlines the steps for local manual operation of the FM-200 system.

2-2.3 Post-Fire Operation

Details the operational procedures after a fire event for the FM-200 system.

2-2.4 Cylinder Recharge

Explains the procedure for recharging FM-200 cylinders.

2-2.5 Special System Precautions

Highlights special precautions for FM-200 system operation.

Systems Actuated with a Master FM-200 Cylinder

Precautions for systems using a master FM-200 cylinder.

Systems Actuated with a Pilot Nitrogen Cylinder

Precautions for systems actuated by a pilot nitrogen cylinder.

Chapter 3 Functional Design

3-1 Introduction

Introduces the functional design of the FM-200 ECS Series Fire Suppression System.

3-1.1 3 Cylinder Valve

Describes the 3-inch cylinder valve used in FM-200 systems.

3-2 Functional Description

Provides a functional description of the FM-200 ECS Series Fire Suppression System.

3-3 Component Descriptions

Details the various components of the FM-200 ECS Series Fire Suppression System.

3-3.1 FM-200 CylinderValve Assemblies

Describes the FM-200 cylinders and their valve assemblies.

3-3.2 Liquid Level Indicator

Explains the function and operation of the liquid level indicator.

3-3.3 Control Heads

Details different types of control heads used in FM-200 systems.

Electric Control Heads, PN 895630, PN 895627 and PN 895628

Describes electric control heads with specific part numbers.

ElectricCable Operated Control Heads, PN 895630, PN 895627 and PN 897494

Details electric/cable operated control heads with part numbers.

Pressure Operated Control Head, PN 878750

Describes the pressure operated control head, P/N 878750.

LeverPressure Operated Control Head, PN 878751

Details the lever/pressure operated control head, P/N 878751.

Pressure Operated Switch, PN 878737

Describes the pressure operated switch, P/N 878737.

Manifold EL-Checks, PN 877690 and PN 878743

Details manifold EL-checks with part numbers.

Check Valve, 14 inch

Describes the 1/4-inch check valve.

Discharge Nozzle

Information about discharge nozzles used in FM-200 systems.

3-3.7.4 Pressure Operated Switch, PN 486536

Details the pressure operated switch, P/N 486536.

3-3.7.5 Pressure Operated Trip, PN 874290

Describes the pressure operated trip, P/N 874290.

3-3.7.6 Manifold EL-Checks, PN 877690 and PN 878743

Details manifold EL-checks with part numbers.

3-3.8.1 Flexible Actuation Hose

Describes flexible actuation hoses used in FM-200 systems.

3-3.8.2 FM-200 Cylinder Recharge Adapters

Details FM-200 cylinder recharge adapters.

3-3.9 Detectors and Control Panels

Covers detectors and control panels for FM-200 systems.

Detectors

Information on detectors used with FM-200 systems.

Control Panel

Details the control panel for FM-200 systems.

3-3.10 Nitrogen Cylinder Recharge

Explains the procedure for recharging nitrogen cylinders.

3-3.10.1 Single Cylinder Systems

Describes single cylinder system configurations for FM-200.

3-3.10.2 Multiple Cylinder Systems

Details multiple cylinder system configurations for FM-200.

3-3.10.3 Main and Reserve System

Explains the main and reserve system setup for FM-200.

Chapter 4 Design and Installation

4-1 Introduction

Introduces the design and installation procedures for FM-200 systems.

4-2 Design Procedure

Outlines the systematic approach to designing FM-200 systems.

General

General design considerations based on standards and authorities.

Application

Covers the application-specific design steps for FM-200 systems.

Calculate Agent Required

Details the process for calculating the required amount of FM-200 agent.

Locate Nozzles

Provides guidance on locating and placing nozzles for optimal coverage.

Locate Cylinders

Explains how to locate and position FM-200 cylinders correctly.

Locate Piping

Guidance on locating and routing piping for FM-200 systems.

Pipe Size and Layout

Determines appropriate pipe sizes and layouts for FM-200 systems.

4-2.2.7 FM-200 Flooding Concentration Factors

Presents FM-200 flooding concentration factors for design calculations.

4-2.2.8 Manifolds

Describes the use and configuration of manifolds in FM-200 systems.

4-2.3 Design Criteria

Outlines the criteria used for FM-200 system design.

4-2.3.5 Nozzle Placement

Details nozzle placement requirements for effective fire suppression.

4-2.4 Pressure Actuation Limitations

Explains limitations related to pressure actuation in FM-200 systems.

Cylinders Close Coupled Using Pressure from a Master

Guidelines for coupling cylinders using master pressure.

Cylinders Close Coupled Using Nitrogen Pressure

Guidelines for coupling cylinders using nitrogen pressure.

4-3 Equipment Installation

Provides instructions for installing FM-200 system equipment.

4-3.1 General

General guidelines for equipment installation.

4-3.2 Distribution Piping and Fittings

Covers the installation of distribution piping and fittings.

4-3.5 Installation of Discharge Nozzles

Instructions for installing discharge nozzles.

4-3.8 Installation of Flexible Discharge Hose

Details the installation of flexible discharge hoses.

4-3.10 Installation of FM-200 CylinderValve Assemblies

Instructions for installing FM-200 cylinder and valve assemblies.

4-3.10.1 Single Cylinder Systems

Guidelines for installing single cylinder FM-200 systems.

4-3.11 Installation of Electric Control Heads

Instructions for installing electric control heads.

4-3.17 Installation of Pressure Switch

Instructions for installing pressure switches.

4-3.22 Post-Installation Checkout

Procedures for post-installation checkout and testing.

Chapter 5 Maintenance

5-1 Introduction

Introduces maintenance instructions for the FM-200 ECS Series.

5-2 Maintenance Procedures

Outlines general maintenance procedures for FM-200 systems.

GENERAL

General guidance for systematic maintenance of FM-200 systems.

5-3 Preventive Maintenance

Details the preventive maintenance schedule for FM-200 systems.

5-4 Inspection Procedures

Provides detailed inspection procedures for FM-200 system components.

DAILY

Daily inspection tasks for FM-200 systems.

MONTHLY

Monthly inspection tasks for FM-200 systems.

General Inspection

General inspection steps for FM-200 system components.

Hazard Access

Ensuring hazard areas are accessible for inspection.

Inspect Hoses

Procedures for inspecting flexible actuation and discharge hoses.

Inspect Pressure Control Heads

Inspection guidelines for pressure control heads.

Inspect Electric Control Heads

Inspection guidelines for electric control heads.

Inspect Cylinder and Valve Assembly

Inspection of FM-200 cylinders and valve assemblies.

Inspect Brackets, Straps, Craddles and Mounting Hardware

Inspection of mounting hardware for FM-200 systems.

Inspect Discharge Hoses

Inspection procedures for discharge hoses.

Inspect Nozzles

Guidelines for inspecting discharge nozzles.

Inspect Actuation Line

Procedures for inspecting the actuation line.

Inspect Pull Stations

Inspection of pull stations for FM-200 systems.

Inspect Pressure Switches

Inspection of pressure switches used in FM-200 systems.

Weighing FM-200 Cylinders

Procedure for weighing FM-200 cylinders.

Cylinders Equipped with a Flexible Tape Liquid Level Indicator

Procedures for FM-200 cylinders with tape liquid level indicators.

Inspect and Retest Procedures for FM-200 Cylinders

Guidelines for inspecting and retesting FM-200 cylinders.

5-6 Service

Covers service procedures for FM-200 system components.

Cleaning

Instructions for cleaning FM-200 system components.

Nozzle Service

Procedures for servicing FM-200 discharge nozzles.

5-7 Post-Discharge Maintenance

Details maintenance procedures after system discharge.

5-7.1 Reinstalling an FM-200 Cylinder

Step-by-step guide for reinstalling an FM-200 cylinder.

5-7.2 Multiple Cylinder System

Maintenance considerations for multiple cylinder FM-200 systems.

5-7.2.1 Single Cylinder System

Maintenance for single cylinder FM-200 systems.

5-7.2.2 Multiple Cylinder System

Maintenance for multiple cylinder FM-200 systems.

5-8 Reinstalling an FM-200 Cylinder

Detailed instructions for reinstalling an FM-200 cylinder.

Chapter 6 Post-Discharge Maintenance

6-1 Introduction

Introduces post-discharge maintenance procedures for FM-200 systems.

6-2 Post Fire Maintenance

Details maintenance required after a fire event for FM-200 systems.

FM-200 Valve Inspection and Service

Inspection and service procedures for FM-200 valves.

Valve Disassembly (1, 2 and 2)

Steps for disassembling 1½", 2", and 2½" valves.

6-3 Recharging FM-200 Cylinders

Provides procedures for recharging FM-200 cylinders.

6-3.1 Charging Equipment Installation

Instructions for installing charging equipment for FM-200 cylinders.

6-3.2 Charging FM-200 Cylinder and Valve Assembly

Details charging the FM-200 cylinder and valve assembly.

Chapter 7 Parts List

7-1 Introduction and Parts List

Provides an introduction and comprehensive list of FM-200 parts.

7-2 Discharge Nozzles

Lists available discharge nozzles for FM-200 systems.

7-3 Limited Warranty Statement

Details the limited warranty statement for FM-200 products.

Appendix A Material Safety Data Sheets

Section I - Chemical Product and Company Identification

Identifies the chemical product and manufacturer details.

Section III - Hazards Identification

Outlines the hazards associated with FM-200.

Section V - Fire Fighting Measures

Provides information on fire fighting measures for FM-200.

Section VIII - Exposure ControlsPersonal Protection

Details exposure controls and personal protection for FM-200.

Section XI - Toxicological Information

Presents toxicological data for FM-200.

Section XIV - Transport Information

Information regarding the transport of FM-200.

Section XVI - Other Information

Provides additional information and references for FM-200.

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