Kioti CH20 - User Manual

TO THE READER
1
S196-WOO Jul. 2003
TO THE READER
This Workshop Manual has been prepared to provide servicing personnel with information on the mechanism,
service and maintenance of KIOTI tractors CH20, CK20J, CK20H and CK20HJ. It is divided into two parts, “Mecha-
nism” and “Servicing” for each section.


 MECHANISM
Information on the construction and functions are included. The part should be completely understood before
proceeding with troubleshooting, disassembling or servicing.


 SERVICING
In this section you will find general precautions, maintenance and special tools. The are other sections which
include troubleshooting, servicing, specifications lists, disassembling, assembling and servicing that explains in
detail procedures, precautions, factory specifications and acceptable limits.
This manual contains the latest production information on illustrations and specifications based on the most up to
date production information available at the time of publication.
We reserve the right to make changes throughout the entire manual at any time without notice.

Kioti CH20 Specifications

General

Engine Type	Diesel
Horsepower	20 hp
Transmission Type	Hydrostatic
Weight	1, 433 lbs
Cylinders	3
Drive Type	4WD
Fuel Capacity	6.6 gallons
Drive	4WD
PTO Speed	540 RPM

Summary

TO THE READER

MECHANISM

Information on the construction and functions of tractor parts.

SERVICING

General precautions, maintenance procedures, and special tools.

SAFETY FIRST

SIGNS

Explains the industry's 'Safety Alert Symbol' and its meanings for hazard identification.

SAFETY WORKING

AVOID FIRES

VENTILATE WORK AREA

PREVENT ACID BURNS

DISPOSE OF FLUIDS PROPERLY

PREPARE FOR EMERGENCIES

SAFETY DECALS

CARE OF DANGER, WARNING AND CAUTION LABELS

CHAPTER 1 GENERAL

TRACTOR IDENTIFICATION

Information on identifying the tractor via serial numbers and hour meter.

DIMENSIONS

Technical dimensions of the tractor in mm and inches.

GENERAL PRECAUTIONS

General guidelines for maintenance and repair.

ASSEMBLY AND DISASSEMBLY

Guidelines for assembly and disassembly procedures.

ELECTRICAL SYSTEM

ELECTRICAL SYSTEM

Procedures for checking and maintaining the tractor's electrical system.

TUBES AND RUBBERS

LUBRICANT

HANDLING PRECAUTIONS FOR ELECTRICAL PARTS AND WIRING

SPECIFICATIONS

LUBRICANTS, FUEL AND COOLANT

TIGHTENING TORQUES

GENERAL USE SCREWS, BOLTS AND NUTS

Table of tightening torques for common screws, bolts, and nuts.

AMERICAN STANDARD SCREWS, BOLTS AND NUTS WITH UNC OR UNF THREADS

MAINTENANCE CHECK LIST

CHECK AND MAINTENANCE

DAILY CHECK

Procedure for performing a thorough daily inspection before operating the tractor.

CHECKING ENGINE OIL LEVEL

CHECKING COOLANT LEVEL

CHECKING HEAD LIGHT, HAZARD LIGHT ETC.

CHECKING SEAT BELT AND ROPS

CLEANING GRILL, RADIATOR SCREEN AND OIL COOLER SCREEN

CHECKING BRAKE PEDALS AND CLUTCH PEDAL

CHECKING GAUGES, METER AND EASY CHECKER

EVERY 50 HOURS

LUBRICATING GREASE FITTINGS

Applying multipurpose grease to specific points every 50 hours.

CHECKING WHEEL BOLT TORQUE

EVERY 100 HOURS

CHANGING ENGINE OIL

Steps for draining and replacing the engine oil and oil filter.

CHECKING FUEL LINE

Inspecting fuel lines and hose clamps for tightness and damage.

CLEANING AIR CLEANER PRIMARY ELEMENT

EVACUATOR VALVE

ADJUSTING CLUTCH PEDAL

ADJUSTING BRAKE PEDAL

CLEANING FUEL FILTER

ADJUSTING FAN BELT TENSION

BATTERY

Battery Charging

Instructions and precautions for charging the tractor battery.

Direction for Storage

Guidelines for storing the tractor battery.

EVERY 200 HOURS

REPLACING ENGINE OIL FILTER

Steps for replacing the engine oil filter cartridge.

REPLACING HYDRAULIC OIL & TRANSMISSION OIL FILTER (CK20 H)

Procedure for replacing hydraulic and transmission oil filters.

CHECKING RADIATOR HOSE AND CLAMP

CHECKING HST OIL LINE & POWER STEERING LINE

ADJUSTING TOE-IN

ADJUSTING PROCEDURE

EVERY 400 HOURS

CHANGING TRANSMISSION FLUID

Steps for draining and refilling the transmission fluid.

REPLACING FUEL FILTER ELEMENT

CHANGING FRONTAXLE CASE OIL

EVERY 600 HOURS

ADJUSTING FRONTAXLE PIVOT

Adjusting the front axle pivot pin for wheel stability.

EVERY 800 HOURS

ADJUSTING ENGINE VALVE CLEARANCE

Consulting dealer for engine valve clearance adjustment service.

EVERY 1 YEAR

REPLACING AIR CLEANER ELEMENT

Replacing the air cleaner element annually or after six cleanings.

EVERY 2 YEAR

FLUSH COOLING SYSTEM AND CHANGING COOLANT

Procedure to flush the cooling system and change coolant.

ANTI-FREEZE

REPLACING RADIATOR HOSE

REPLACING POWER STEERING HOSE

REPLACING HST OIL LINE

REPLACING FUEL HOSE

SERVICE AS REQUIRED

BLEEDING FUEL SYSTEM

Procedure for bleeding air from the fuel system.

DRAINING CLUTCH HOUSING WATER

Draining water from the clutch housing.

REPLACING LIGHT BULB

REPLACING FUSE

TIRES

INFLATION PRESSURE

Recommended tire inflation pressures for various tire sizes.

TREAD

FRONT WHEELS

Information that front tread cannot be adjusted.

REAR WHEELS

How to adjust rear wheel tread width.

BALLAST

FRONT BALLAST

Guidelines for adding front end weights for ballast.

REAR BALLAST

Guidelines for adding rear wheel weights or liquid ballast for stability.

TRAVELING SPEED

IMPLEMENT LIMITATIONS