KMW 1220 - 27 Hydraulic Cylinders, Hoses, and Tubelines

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27. HYDRAULIC CYLINDERS, HOSES, AND TUBELINES

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Table of Contents

Default Chapter7
- Table of Contents7
1 Introduction9
2 Limited Warranty Statement10
3 Items Not Covered under Warranty11
4 Warranty Responsibilities12
5 Specifications13
- Specifications of Loader13
- Bucket Specifications13
6 Installation Instructions14
- Tractor Preparation14
- Installation16
- Connect Hydraulic Hoses to Loader Hose Circuits17
- Loader Installation19
7 Pre-Operation Instructions21
- Transmission Fluid21
- Initial Loader Operation21
- External Loader And/Or Tractor Valve21
- Loader Mounted Control Valve Equipped with Single Lever21
- Remote Valve Equipped with Single Lever Control Handle21
- Tractor Remote Valve Equipped with 2 or 3 Control Handles22
- Neutral Position22
- Float Position22
- Regenerative Dumping Position22
- Relief Cartridge23
- Load Sense Loader Valve23
- Initial Loader Operation23
- Removing Air from Hydraulic System23
- Relief Noise23
- Hose Identification23
- Bucket Level Indicator24
8 Daily Maintenance & Lubrication25
- Daily Checks25
- Loader Lubrication26
- Loader Equipped with Optional Grill Guard28
- Skid Steer Quick Attach Lubrication29
- Park Bucket or Attachment29
9 Operating Instructions30
- Filling the Bucket30
- Carrying the Load30
- Dumping the Bucket31
- Lowering the Bucket31
- Operating with Float Control31
- Loading from a Bank31
- Peeling and Scraping32
- Loading Low Trucks or Spreaders from a Pile32
- Backfilling32
- Handling Large Heavy Objects33
- Back Grading33
- Prohibited Operations34
10 Dismounting the Loader35
11 Mounting the Loader39
12 Skid Steer Tool Carrier System42
- Recommended Loader Factory Approved Attachments42
- Non-Loader Factory Attachments42
- Skid Steer Tool Carrier System Service & Lubrication43
13 Installation & Operation of Skid Steer Tool Carrier System44
- Installation Instructions44
- Skid Steer Tool Carrier Handles in Disengaged Position44
- Skid Steer Tool Carrier Handles in Engaged Position44
14 Installing Bucket or Attachment to Skid Steer Tool Carrier45
- Operating Instructions45
15 Removing Bucket or Attachment from Skid Steer Tool Carrier48
- Operating Instructions48
16 Skid Steer Bucket49
- Installation Instructions to Skid Steer Tool Carrier49
17 Skid Steer Bale Spear50
- Skid Steer Bale Probe51
- Assembly Instructions51
- Installation Instructions to Skid Steer Quick Attach51
- Operating Instructions51
18 Skid Steer Pallet Fork52
- Skid Steer Pallet Fork53
- Assembly Instructions53
- Installation Instructions to Skid Steer Quick Attach53
- Operating Instructions53
- Parking Instructions53
19 Optional Orifice Kit54
20 Optional Orifice Kit55
21 Leak down Inspection56
- Front End Loader Field Leak down Inspection and Test56
- LEAKAGE TEST for LIFT CYLINDER SEALS (Open Center Systems)57
- Leakage Test for Lift Circuit Loader Valve Spool59
- Leakage Test for Tilt or Bucket Cylinder, Seals59
- Tilt or Bucket Cylinder Valve Spool Leakage60
- Acceptable Lift Cylinder Leak down Rates61
- Acceptable Tilt or Bucket Cylinder Leak down Rates61
22 Trouble Shooting Procedures62
- Trouble Shooting for All Loaders62
- Trouble Shooting Optional Loader Valve65
- Trouble Shooting Optional Comfort Drive66
23 Torque Chart67
24 Parts Manual68
25 Decals & Manuals69
26 Boom Assembly72
27 Hydraulic Cylinders, Hoses, and Tubelines74
28 Lift Cylinder (Cross)76
29 Tilt Cylinder (Bailey)77
30 MID Mount Coupler Kit78
31 LOADER VALVE 2 SPOOL (Load Sense)80
32 LOADER VALVE 2 SPOOL (Open/Closed Center)82
33 Joystick Controller84
34 Skid Steer Bucket85
35 Loader Valve86
36 Control Handle Components90
37 Skid Steer Tool Carrier Attachment9192
38 Skid Steer Bale Spear94
39 Bucket Level Indicator95
40 Skid Steer Pallet Fork96
41 Optional Orifice Kits98