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KMW 1220 User Manual

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1220/1220HL
KMW Ltd. 198 N. Hwy 281 Great Bend, Kansas 67530 800 445-7388 Fax 620 793-6737
www.kmwloaders.com
Mid-Mount Loader
Complete The “Delivery / Warranty Registration Card”
This Manual Must Be Delivered
To The Owner At time Of Machine Delivery.
Read and Save This Manual
OPERATOR INSTALLATION
& PARTS MANUAL
2503-1181
Rev. E
May 2014
Printed in the U.S.A.

Table of Contents

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KMW 1220 Specifications

General IconGeneral
BrandKMW
Model1220
CategoryUtility Vehicle
LanguageEnglish

Summary

SAFETY PRECAUTIONS

General Operating Safety

Lists crucial safety precautions for loader operation and service.

SAFETY DECALS

SAFETY DECALS LOCATIONS AND CARE

SPECIFICATIONS

Loader Specifications

Technical data, dimensions, and capacities of the loader models.

INSTALLATION INSTRUCTIONS

TRACTOR PREPARATION

Steps to prepare the tractor, including tire and wheel settings.

LOADER INSTALLATION

Loader Mounting Bracket Installation

Procedures for installing mounting brackets onto the tractor.

HYDRAULIC HOSE CONNECTIONS

LOADER INSTALLATION TO TRACTOR

Securing Loader Components

Instructions for attaching the loader to the tractor mounting brackets.

PRE-OPERATION INSTRUCTIONS

DAILY MAINTENANCE CHECKS

OPERATING INSTRUCTIONS

Filling and Carrying Loads Safely

Techniques for filling the bucket and safely carrying loads.

BUCKET OPERATION TECHNIQUES

HEAVY OBJECT HANDLING AND GRADING

PROHIBITED LOADER OPERATIONS

Operations to Avoid

Lists operations that can cause damage or injury and must be avoided.

DISMOUNTING THE LOADER

Preparation for Loader Dismounting

Safety precautions and initial steps before dismounting the loader.

PARKING STAND PROCEDURES

LOADER RETRACTION AND DISCONNECTION

Cylinder Retraction and Disconnect

Retracting cylinders and disconnecting Comfort Drive for removal.

FINAL LOADER DISMOUNTING STEPS

Hose Routing and Tractor Separation

Final steps to disconnect hoses and move the tractor away from the loader.

MOUNTING THE LOADER

Preparing for Loader Mounting

Safety and preparation steps before mounting the loader.

LOADER ALIGNMENT AND ENGAGEMENT

Aligning and Seating Loader Components

Procedures for aligning and seating loader components during mounting.

FINAL MOUNTING STEPS

Securing Loader and Routing Hoses

Final steps to secure the loader and route hydraulic hoses.

SKID STEER TOOL CARRIER SYSTEM

SKID STEER TOOL CARRIER INSTALLATION

Handle Positions and Engagement

Instructions for setting skid steer tool carrier handles to disengaged and engaged positions.

ATTACHING BUCKETS OR ATTACHMENTS

Attaching Component Operating Instructions

General operating instructions for attaching buckets or other components.

SECURING SKID STEER ATTACHMENTS

Alignment and Handle Engagement

Steps for aligning attachments and engaging carrier handles.

ATTACHMENT SECURITY VERIFICATION

Verifying Secure Attachment

Procedures to check that the attachment is securely locked onto the carrier.

REMOVING ATTACHMENTS FROM CARRIER

Removing Component Operating Instructions

Procedures for safely removing buckets or attachments from the carrier.

SKID STEER BALE SPEAR SAFETY

Bale Spear Operation Warnings

Critical safety warnings and precautions for using the bale spear.

SKID STEER BALE SPEAR OPERATION

SKID STEER PALLET FORK SAFETY

Pallet Fork Operation Warnings

Critical safety warnings and precautions for using the pallet fork.

SKID STEER PALLET FORK PROCEDURES

HYDRAULIC LEAK DOWN INSPECTION

Field Leak Down Inspection Test

Procedures and precautions for performing hydraulic leak down tests.

LIFT CYLINDER SEAL LEAKAGE TEST

Testing Lift Cylinder Seals (Open Center)

Method for testing lift cylinder seals for leakage in open center systems.

LIFT CYLINDER SEAL LEAKAGE TEST STEPS

Lift Cylinder Seal Leakage Testing

Detailed steps for testing lift cylinder seals for leakage.

LOADER VALVE AND CYLINDER LEAKAGE TESTS

Lift Circuit Valve Spool Leakage Test

Procedure for testing leakage in the lift circuit loader valve spool.

Tilt/Bucket Cylinder Seal Leakage Test

Testing tilt or bucket cylinder seals for leakage.

CYLINDER LEAKAGE MEASUREMENT

ACCEPTABLE CYLINDER LEAK DOWN RATES

TROUBLE SHOOTING PROCEDURES

Common Loader Problems and Solutions

Addresses common issues like inoperative cylinders and incorrect operation direction.

OPTIONAL LOADER VALVE TROUBLESHOOTING

COMFORT DRIVE TROUBLESHOOTING

SAFETY DECALS AND MANUALS