KYMCO Mongoose/KXR 250

9.DRIVE AND DRIVEN PULLEYS
9-8
Mongoose/KXR 250
CLUTCH OUTER INSPECTION
Inspect the clutch outer for wear or damage.
Measure the clutch outer I.D.
Service Limit: 153.5mm replace if over
CLUTCH/DRIVEN PULLEY
DISASSEMBLY
Hold the clutch/driven pulley assembly with
the clutch spring compressor.
Clutch Spring Compressor E027
Set the clutch spring compressor in a vise and
remove the clutch drive plate nut.
Loosen the clutch spring compressor and
disassemble the clutch/driven pulley assembly.
Remove the seal collar.
Pull out the guide roller pins and guide rollers.
Remove the movable driven face from the
driven face.
Clutch Spring Compresso
r
Lock Nut Wrench
Movable Driven Face
Guide Roller Pin
O-ring
Special
Be sure to use a clutch spring
compressor to avoid spring damage.
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