1. SAFETY - Shut Off main power disconnect to cut off power from Vulcan (including Plasma
Unit) before attempting to work on electrical circuits or performing any cleaning of machine that
involves reaching in between parts that can move!
Do not touch electrically hot parts! Keep cables dry, free of oil and grease, and protected at all times
from damage by hot metal and sparks. Do not use cable with worn or damaged insulation; repair or
replace it
immediately. Keep equipment clean, in good condition, and free of oil, grease and other
combustibles.
DO NOT use equipment which is not functioning properly. Perform all required repairs and test the
machine to ensure that it is in proper operating condition before resuming production.
2. INSPECTION AND UPKEEP - Proper lubrication (see Table below), along with a clean
machine and work area
are the 2 most important factors for trouble-free operation. Remove any
accumulation of debris before the start of an 8 hour workday. Inspect and maintain the Vulcan as
often as required. Past experience has shown these to be the best guidelines and procedures to
follow:
a) Clean accumulated dirt from all areas.
b) Tighten loose hardware, including all gas and electrical connections; loose power connections
can overheat during use of machine.
c) Replace any power cables and connectors that get worn or damaged
at once! Check for frayed,
cracked insulation,
particularly in areas where conductors enter equipment.
d) Clean all components, particularly electrical parts where metallic particles can cause short
circuits;
blow out Torch Ball casters as explained later.
Keep all rails, racks, rollers, pinions clean to allow smooth motion of moving parts,
WHICH IS
ESSENTIAL FOR THIS MACHINE! Use a wire brush to remove dirt and debris from such areas.
3. LUBRICATION - Lubrication and the time periods when required are presented in the
Lubrication Table below. Where TRIBOL 878 is designated as a lubricant, use only a thin film, then
let it dry to prevent dust pickup.
Lubrication Table:
Item Time Interval: Operation; Lubricant
Rails Every 8 Hours Clean with Galv-Off TRIBOL 878
Thompson Shaft & Bearings Every 40 Hours Clean with Galv-Off TRIBOL 878
Carriage Wheels Every 8 Hours Clean with Galv-Off TRIBOL 878
Pinion Gears Every 8 Hours Clean with Galv-Off TRIBOL 878
Motorized Torch Extension Every 8 Hours Clean with Galv-Off TRIBOL 878
The next subsection explains complete resetting of Torch head if it has been disturbed or installation
of new head if needed; it is
not routine maintenance.
Please be advised that the "Thompson Shaft" bearings should be lubricated every 40 hours of
operation. (TRIBOL 878 Machinery oil, ODC free (aerosol can) or equivalent.) This should also be
done in conjunction with the daily cleaning of the rails.
We have found that dirt and other material becomes lodged inside the bearing, causing it to
"drag" on the shaft. This causes erratic cuts on the material. Should you have any questions,
please give us a call.
Page 1
H. WEISS MACHINERY & SUPPLY
H. WEISS MACHINERY & SUPPLY
PHONE: (718) 605-0395 - www.hweiss.com
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