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Maggi BORING SYSTEM 35 User Manual

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BORING SYSTEM 35
MACHINE CODE :
16354101 / 201
WOODWORKING MACHINERY
ORIGINAL USE AND MAINTENANCE MANUAL
Always keep this manual together with the machine
UK
MANUAL CODE NUM.00008081 EDITION 03/2014
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Maggi BORING SYSTEM 35 Specifications

General IconGeneral
BrandMaggi
ModelBORING SYSTEM 35
CategoryLathe
LanguageEnglish

Summary

Introduction

1. Safety Rules and General Information

1.1 Recommendation for Use and Maintenance

Recommendations for correct use and periodical maintenance of the machine.

1.2 Machine Identification

How to identify the machine using the data plate on its side.

2. Operative Notes

3. Machine Description

3.1 Usable Tools

Details on drills for quick change spindles and their specifications.

4. Accessories

5. Safety Protections Devices and Adhesive Warning

Warning Symbols

Explanation of European and US warning symbols used on the machine.

6. Individual Protection Devices and Residual Risks

7. Technical Data

8. Intended Use

8.1 Materials

Lists the types of materials the machine is designed to drill.

8.2 Improper Use

Details operations considered improper and warnings against them.

9. Transport

10. Installation

10.1 Placing the Machine

Instructions for selecting a suitable location and placing the machine.

10.2 Levelling

Steps to ensure the machine is properly leveled for operation.

11. Working Area

12. Assembling and Checking Procedure

13. Assembly and Preliminary Preparation for Set Up

14. Machine Connection and Operation

14.1 Electrical Power Connection

Detailed instructions for making the electrical connections safely.

14.2 Pneumatic Connection

Instructions for connecting the pneumatic air supply to the machine.

14.3 Machine Starting and Working Cycle

Procedures for starting the machine and executing a working cycle.

14.5 Control Panel Overview

Explanation of the functions of each control panel element.

15. Check Up and Adjustments

15.1 Electrical Insulation Procedure

Safety procedure for disconnecting power before maintenance.

15.2 Preliminary Check Up

Checks for a clean working area and correct safety devices.

15.3 Drilling Depth and Spindle Head Adjustment

How to set the depth and position of the spindle head for boring.

15.4 Spindle Head Positioning

Adjusting spindle head parallelism, horizontal, and vertical angles.

15.5 Reference Stop for 0°-90° Machining

Using the reference stop for standard machining operations.

15.6 Extension Fence Usage

How to use the optional extension fence for various boring tasks.

15.7 Reference Pin for Large Pieces

Using the reference pin for repetitive hole sets on large workpieces.

15.8 45° Triangle for Frames

Using the 45° triangle for making frames and joints.

15.9 Central Bar for 90° Frames

Using the central bar for manufacturing straight frames.

16. Working Examples

Panel Mating Examples

Demonstrates different ways to mate panels for furniture construction.

Frame Mating Examples

Shows how to create frames using 0° and 45° angles.

Simultaneous Mirror Drilling Examples

Examples of drilling identical mirrored patterns on multiple panels.

Drilling Examples with Reference Fences

Demonstrates drilling techniques using reference fences for accuracy.

Drilling Examples Using Frame Fence

Shows how to use fences for drilling frames at different angles.

Automatic Mating of Drilled Panels

Illustrates automated processes for joining panels with drilled holes.

Drilling Examples for Hinge Seat

Specific procedures for drilling hinge seat locations on workpieces.

17. Maintenance

17.1 Ordinary Maintenance

Daily and weekly tasks for keeping the machine in good working order.

17.4 Extraordinary Maintenance

Periodic checks and maintenance for electrical and pneumatic systems.

18. Common Failures and Remedies

18.1 Drills Do Not Work

Identifies reasons why drills might fail to operate and corrective actions.

18.3 Hole Accuracy Issues

Addresses problems related to inaccurate hole drilling and their causes.

19. Operational Anomalies

Burn Traces and Parallelism Issues

Troubleshooting burn traces and ensuring drilled pieces are parallel.

Head Turning and Workpiece Clamping Issues

Resolving problems with head movement and workpiece clamping.

20. Noise and Dust Emission

Noise Emission Levels

Details acoustic pressure and power levels during operation.

Dust Emission Levels

Quantifies dust emission during a typical working hour.

22. Putting the Machine Out of Service

23. Terms of Guarantee

24. Guarantee Certificate

25. Spare Parts Catalogue

26. Spare Parts Request