Maxon GPTWR-25 - Default Chapter; Table of Contents

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TABLE OF CONTENTS

SUMMARY OF CHANGES: M-17-06 ................................................................................... 4

WARNINGS ........................................................................................................................... 5

SAFETY INSTRUCTIONS .................................................................................................... 6

NOTICE ................................................................................................................................. 6

STANDARD LIFTGATE COMPONENTS .............................................................................. 7

GPTWR INSTALLATION PARTS BOX .................................................................................. 8

GPTWR-SERIES MANUALS & DECALS.............................................................................. 9

VEHICLE REQUIREMENTS ............................................................................................... 10

CENTER OF MASS ............................................................................................................. 13

STEP 1 - ATTACH EXTENSION PLATE TO VEHICLE ....................................................... 15

BOLT EXTENSION PLATE .................................................................................. 15

WELD EXTENSION PLATE (ALTERNATE METHOD) ........................................ 18

STEP 2 - WELD LIFTGATE TO VEHICLE .......................................................................... 20

STEP 3 - ATTACH OPTIONAL BATTERY BOX & FRAME TO VEHICLE (IF EQUIPPED) . 24

STEP 4 - RUN POWER CABLE .......................................................................................... 32

STEP 5 - CONNECT POWER CABLE ................................................................................ 34

STEP 6 - CONNECT GROUND CABLE (RECOMMENDED) ............................................. 36

STEP 7 - INSTALL CONTROL SWITCH ............................................................................. 37

STEP 8 - CHECKING HYDRAULIC FLUID ......................................................................... 39

STEP 9 - CONNECT POWER CABLE TO BATTERY ......................................................... 41

STEP 10 - REMOVE LOCKING ANGLES & KNUCKLE BOLTS, CHECK FOR

INTERFERENCE ................................................................................................................. 42

STEP 11 - INSTALL OPENER & LICENSE PLATE BRACKET WITH

ICC BUMPER OR UNDERRIDE ......................................................................................... 47

INSTALLATION WITH ICC BUMPER ................................................................ 47

INSTALLATION WITH UNDERRIDE ................................................................. 49

STEP 12 - ADJUST PLATFORM (IF REQUIRED) .............................................................. 51

STEP 13 - FINISH WELDING LIFTGATE TO VEHICLE ..................................................... 53

STEP 14 - BOLT STEPS TO EXTENSION PLATE ............................................................ 54

STEP 15 - ADJUST WALK RAMP PADS ............................................................................ 58

STEP 16 - LUBE GREASE FITTINGS AS NEEDED ........................................................... 59

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