Maxon TE-15 - Page 42

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42
STEP 5 - CONNECT POWER CABLE - Continued
2. On the bare wire end of fused power
cable, keep enough length to attach
copper terminal lug and reach motor
solenoid without putting tension on
cable (after connection) (FIG. 42-1).
Measure (if needed) and then cut
excess cable from bare wire end of
cable. Put heat shrink tubing (parts
box) (FIG. 42-2) on the end of the
cable (leave room for terminal lug).
Crimp copper terminal lug (from parts
box) on the fused power cable and
shrink the heat shrink tubing (FIG. 42-2).
PLACING TERMINAL LUG & HEAT SHRINK
TUBING ON FUSED POWER CABLE
FIG. 42-1
COPPER TERMINAL LUG
FUSED POWER CABLE
(BARE WIRE END)
HEAT SHRINK TUBING
(P/N 253316-04)
TYPICAL FUSED POWER CABLE WITH
TERMINAL LUG INSTALLED
FIG. 42-2
3. Route fused power cable through
grommet on the pump mounting
plate (FIG. 42-3). Then, remove
hex nut and lock washer from bat-
tery terminal post on the starter
solenoid (FIG. 42-3). Connect
fused power cable to starter sole-
noid as shown in FIG. 42-3. Rein-
stall and tighten lock washer and
hex nut.
NOTE: Hydraulic lines and electrical lines must be run into pump box through seal-
ing grommets (FIG. 42-3). To ensure a good seal on hydraulic & electrical
lines, never cut the sealing grommets.
Do not over-tighten the terminal nuts.
For the 5/16” load terminals, torque nuts
to 35 lb-in. Torque the nuts on #10-32
control terminals to 15 lb-in.
CAUTION
FUSED
POWER CABLE
5/16”-24 NUT
LOCK WASHER
BATTERY
TERMINAL
STARTER
SOLENOID
FUSE
HOLDER
ASSEMBLY
(10 AMP)
TYPICAL FUSED POWER CABLE CONNECTION
(GRAVITY DOWN PUMP SHOWN)
FIG. 42-3
DRIP LOOP
GROMMET
4. Form a drip loop on the fused
power cable where the cable
enters the grommet from out-
side the pump mounting plate
(FIG. 42-3).