Operating Instructions Synchroprint 5000
Operating instructions SP5000 V1-0.docx Page 3 of 52
Content:
Preface .................................................................................................................................................. 2
Important advice regarding these Operating Instructions .................................................................... 2
1. Safety Instructions........................................................................................................................ 5
1.1. Description of Key Words and Symbols in the Operating Instructions ................................ 5
1.2. General Information .............................................................................................................. 6
1.3. Qualification of Operating and Service Staff ........................................................................ 6
1.4. Required qualification for operations .................................................................................... 7
1.5. Safety Instructions for the Operating Staff............................................................................ 8
1.6. Personal Protective Equipment ............................................................................................. 8
1.7. Additional Risks .................................................................................................................... 9
1.8. Safety Signs on the Machine ............................................................................................... 10
1.9. Other Valid Rules and Regulations: .................................................................................... 10
2. Intended usage of the machine ................................................................................................... 10
3. Data ............................................................................................................................................ 11
3.1. Serial Number and Year of Manufacture ............................................................................ 11
3.2. Dimensions .......................................................................................................................... 11
3.3. Specifications ...................................................................................................................... 12
4. Transportation and packaging .................................................................................................... 13
4.1. General Notes with Regard to Transportation and Danger Warnings ................................. 13
4.2. Packaging ............................................................................................................................ 13
4.3. Unloading of the crates........................................................................................................ 13
4.4. Packaging material .............................................................................................................. 13
5. Assembly .................................................................................................................................... 14
5.1. General Assembly Instructions ........................................................................................... 14
5.2. Positioning of the Synchroprint ........................................................................................... 14
5.3. Ambient Conditions ............................................................................................................ 14
5.4. External supply/Connection ports ....................................................................................... 15
5.4.1. Electrical Connections ................................................................................................. 15
5.4.2. Compressed Air Requirements .................................................................................... 15
6. Commissioning the Synchroprint............................................................................................... 16
7. Design and Operation................................................................................................................. 16
7.1. General Process Description ............................................................................................... 16
7.2. Overview Machine Parts ..................................................................................................... 17
7.3. Control panel ....................................................................................................................... 17
7.4. Safety Devices ..................................................................................................................... 18
7.5. Pallets .................................................................................................................................. 19
7.6. Foot switch .......................................................................................................................... 19
7.7. Type Plate ............................................................................................................................ 19
7.8. Main Power Switch ............................................................................................................. 19
7.9. Print Stations ....................................................................................................................... 20
7.9.1. Overview Manual Print Stations .................................................................................. 20
7.9.2. Part description Manual Print Station .......................................................................... 21
7.9.3. Submenu: ..................................................................................................................... 25
7.9.4. Squeegee Carriage ........................................................................................................ 26
7.10. Additional equipment ...................................................................................................... 27
7.10.1. Flash Cure Units ....................................................................................................... 27
7.10.2. Flocking Devices ...................................................................................................... 28