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MHM SYNCHROPRINT 5000 - User Manual

MHM SYNCHROPRINT 5000
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Operating Instructions Synchroprint 5000
Operating instructions SP5000 V1-0.docx Page 1 of 52
OPERATING INSTRUCTIONS
(Translation of the original instructions)
MHM SCREEN PRINTING MACHINE
SYNCHROPRINT 5000
©2005-2016 Machines Highest Mechatronic GmbH, Erl, Austria

Table of Contents

Other manuals for MHM SYNCHROPRINT 5000

Questions and Answers

Summary

Preface

Important advice regarding these Operating Instructions

Provides guidance on using the operating instructions and notes on potential specification changes.

Safety Instructions

Description of Key Words and Symbols

Explains the meaning of keywords and symbols used to denote dangers and important information.

General Information

Covers general safety regulations and the need for skilled staff for operation and maintenance.

Qualification of Operating and Service Staff

Defines qualified personnel and lists responsibilities for safe operation and maintenance.

Required qualification for operations

Details the specific skills and qualifications needed for various operating and maintenance tasks.

Safety Instructions for the Operating Staff

Outlines critical safety rules for operators, including keeping cabinets closed and using safety devices.

Personal Protective Equipment

Specifies the required personal protective equipment for operators during work.

Additional Risks

Identifies potential risks such as electrical, mechanical, and substance-related hazards.

Safety Signs on the Machine

Lists safety signs attached to the machine and their meanings and locations.

Other Valid Rules and Regulations

Reminds the customer to comply with all applicable regulations in the machine's operating country.

Danger Zones

Control of the Machine

Stopping the Machine in the event of an Emergency

Explains how to use the EMERGENCY STOP button and safety bars to halt the machine.

Stopping the Machine in the event of Malfunction

Describes how the machine automatically stops the main drive upon detecting malfunctions.

Putting the Machine into Operation

Details the procedure for starting the machine, including checks and reference position initialization.

Configuration of the Control

Introduces the MHM Hybrid-Control system and the control panels at print stations.

Hybrid-Control

Explains controlling the machine via tablet or terminal and switching between them.

Operating the machine with tablet m-touch pro“

Guides on using the tablet PC for controlling main operating features through touch commands.

Adjust (Tablet Operation)

Explains using the "Adjust" menu on the tablet to configure the machine for the print job.

Manually (Tablet Operation)

Describes operating the machine in manual mode, processing one index and working cycle at a time.

Automatic (Tablet Operation)

Details automatic mode where index and working cycles start continuously for production.

BasicSetup (Tablet Operation)

Covers elementary adjustments for machine setup, cleaning, and alignment via the BasicSetup menu.

Help (Tablet Operation)

Explains how the "Help" function supports troubleshooting and machine control.

Blocked operation

Describes how operation can be automatically blocked and how to eliminate the blocking reason.

Operating the machine with the terminal

Explains operation using the fixed function keys and adjustable knobs on the terminal.

Adjust (Terminal Operation)

Details the "Adjust" function on the terminal for machine setup, including displays for direction and speed.

Manual (Terminal Operation)

Describes operating in manual mode via the terminal, processing one index and working cycle.

Automatic (Terminal Operation)

Explains automatic mode via the terminal, where cycles start continuously after an index.

Error display

Covers error messages displayed on the terminal and tablet, including error codes and descriptions.

Error messages terminal

Details error messages displayed in red on the terminal with error number and text.

Error messages tablet

Explains error messages shown on the tablet, including error description and confirmation steps.

Intended usage of the machine

Data

Serial Number and Year of Manufacture

Indicates that the serial number and year of manufacture are found on the machine's type plate.

Dimensions

Presents diagrams showing the dimensions of various Synchroprint models.

Specifications

Provides detailed technical specifications for different Synchroprint models in a table format.

Transportation and packaging

General Notes with Regard to Transportation and Danger Warnings

Covers general safety notes for transportation, including falling objects and proper lifting procedures.

Packaging

Describes that the Synchroprint is packed in wooden crates and provides information on variations.

Unloading of the crates

Details the customer's responsibility for unloading and the required equipment, warning of mechanical damage.

Assembly

General Assembly Instructions

States that installation must be performed by MHM service technicians to avoid warranty cancellation.

Positioning of the Synchroprint

Guides on mounting the machine on a load-bearing bed and maintaining adequate distance from surroundings.

Ambient Conditions

Specifies optimal ambient conditions like temperature, humidity, and air quality for machine operation.

External supply;Connection ports

Locates connections for compressed air and mains electricity on the base unit.

Electrical Connections

Details the electrical requirements, including supply voltage, frequency, and connected load.

Compressed Air Requirements

Outlines the necessary compressed air specifications, including type of machine, consumption, and pressure.

Commissioning the Synchroprint

Design and Operation

General Process Description

Explains the step-by-step printing process from substrate application to unloading.

Overview Machine Parts

Identifies key components of the Synchroprint machine with labels on an image.

Control panel

Provides an overview of the main control panel, including buttons like EMERGENCY STOP and tablet interface.

Safety Devices

Lists and describes the machine's safety devices, such as EMERGENCY STOP buttons and safety bars.

Pallets

Details the types of pallets used, their dimensions, and the maximum allowed weight.

Foot switch

Explains the function of the foot switch for starting index movements in manual mode.

Type Plate

Indicates the location of the type plate containing machine identification details.

Main Power Switch

Describes the main power switch's location and function for immediate disconnection from power.

Print Stations

Introduces print stations used for printing individual colors and mentions manual/automatic versions.

Overview Manual Print Stations

Shows a labeled diagram of the components of a manual print station.

Part description Manual Print Station

Details individual parts of the manual print station, including the squeegee arm motor and dryer connector.

Screen Adjustment;Micro-Registration

Explains how to adjust screen positioning using hand wheels for precise alignment.

Squeegee stroke length adjustment

Describes adjusting the squeegee carriage travel for reduced printing times and increased production.

Squeegee;print arm lock-down

Explains how to raise the squeegee/print arm for unobstructed access to screens.

Pressure control

Refers to squeegee pressure adjustment using a gauge on the arm.

Control Keypad

Details the functions accessible via the control keypad for operating the machine in ADJUST-mode.

Submenu

Explains how to access and use the submenu for additional settings like color type and delays.

Squeegee Carriage

Describes the squeegee carriage, its quick release mechanism, and adjustment features.

Additional equipment

Introduces optional equipment that can be installed on the Synchroprint.

Flash Cure Units

Guides on installing flash cure units, including power requirements and safety precautions.

Flocking Devices

Details the operation of flocking devices, emphasizing high voltage risks and protective measures.

Trouble shooting

Basic errors (without error message)

Lists common basic errors and their fault clearance procedures, like control panel not booting.

Error messages control system

Provides a table of error codes, messages, and troubleshooting steps for the control system.

Shutting Down the Synchroprint

Switching Off the Machine after Normal Operation

Outlines the procedure for switching off the machine after a normal operational day.

Long-term Shutdown

Details the steps required for a scheduled long-term shutdown of the Synchroprint.

Permanent Shutdown of the Machine

Explains the process for permanently decommissioning and disposing of the machine.

Maintenance of the Synchroprint

Daily cleaning

Specifies daily cleaning tasks for the machine and the surrounding print shop area.

Weekly cleaning

Outlines weekly cleaning procedures for anodized parts, inspection glasses, and displays.

Cleaning the touchscreen

Provides instructions for cleaning the touchscreen, warning against aggressive cleaners.

Clean automatic relief aperture

Describes cleaning the automatic relief aperture of the water separator/trap.

Lubrication

Details lubrication points and recommended grease for the machine's central shaft.

Terms of the Guarantee

Limitation of liability

Support, Customer Service and Hotline

MHM SYNCHROPRINT 5000 Specifications

General IconGeneral
BrandMHM
ModelSYNCHROPRINT 5000
CategoryIndustrial Equipment
LanguageEnglish