ELECTRICAL SYSTEM
12-2
2.8.15 Inspecting continuity of magnetic switch
(between M terminal and case).............12-33
2.8.16 Inspecting insulation of magnetic switch
(between M terminal and B terminal) .....12-33
2.9 Reassembling starter
(M002T66071 (24V-3.2kW)) ................ 12-34
2.9.1 Applying grease .....................................12-34
2.9.2 Installing lever and pinion shaft..............12-35
2.9.3 Installing pinion ......................................12-35
2.9.4 Installing spring set and reduction gear .12-35
2.9.5 Installing center bracket .........................12-35
2.9.6 Adjusting pinion shaft end play ..............12-36
2.9.7 Installing bearing....................................12-36
2.9.8 Installing armature, yoke, brush and
brush holder ...........................................12-36
2.9.9 Installing rear bracket.............................12-37
2.9.10 Installing magnetic switch ......................12-37
2.9.11 Inspecting pinion clearance....................12-37
2.10 Disassembling and inspecting alternator12-38
2.10.1 Separating front bracket from stator.......12-39
2.10.2 Removing pulley.....................................12-39
2.10.3 Removing rear bearing...........................12-39
2.10.4 Removing front bearing..........................12-39
2.10.5 Removing stator.....................................12-40
2.10.6 Removing regulator assembly................12-40
2.10.7 Removing rectifier assembly..................12-40
2.11 Inspecting and repairing alternator ...... 12-41
2.11.1 Inspecting rectifier..................................12-41
2.11.2 Inspecting rotor ......................................12-41
2.11.3 Inspecting stator.....................................12-42
2.11.4 Inspecting brushes for wear ...................12-42
2.11.5 Replacing brushes .................................12-43
2.12 Reassembling alternator...................... 12-44
2.12.1 Installing rectifier assembly and
regulator assembly.................................12-45
2.12.2 Installing stator.......................................12-45
2.12.3 Installing front bearing............................12-45
2.12.4 Installing rear bearing.............................12-46
2.12.5 Installing pulley.......................................12-46
2.12.6 Assembling stator and front bracket.......12-46
2.13 Inspecting glow plug ............................ 12-47
3. Installing electrical system ..........12-48
3.1 Installing glow plug............................... 12-48
3.2 Installing stop solenoid......................... 12-48
3.3 Installing stop solenoid (ETR type) ...... 12-49
3.3.1 Procedure for installing stop solenoid
(ETR type)..............................................12-49
3.3.2 Verification after reassembling
(ETR type)..............................................12-49
3.4 Installing stop solenoid (ETS type).......12-50
3.4.1 Procedure for installing stop solenoid
(ETS type)..............................................12-50
3.4.2 Verification after reassembly (ETS type)12-51
3.5 Installing alternator ...............................12-52
3.6 Installing starter ....................................12-52