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Mitsubishi LE-40MTA-E User Manual

Mitsubishi LE-40MTA-E
58 pages
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TENSION CONTROLLER
MODEL LE-40MTA-E
INSTRUCTION MANUAL
ZJ - 4015E
Introduction:
This instruction manual describes the minimum necessary operations and functions for the
optimum adjustment of machines by using the LE-40MTA-E tension controller in Sections
1 through 5 taking "One-reel unwinding powder" shown below as an example.
Before start setting any systems, thoroughly read these five sections first.
When mechanism other than "One-reel unwinding powder" is used, read Section 6 "Mech-
anism other than one-reel unwinding powder" for setting. For the basic items such as the
initialization, wiring as well as zero and span adjustment, read Sections 1 through 5.
When using functions other than the above, read Section 7 "Use of extensive functions"
and after.
Note that this instruction manual is applicable to system ROM version 3.00 or later.
Tension detector
Tension controller
Powder brake
Example of "One-reel unwinding powder "
Z990D30601E

Table of Contents

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Mitsubishi LE-40MTA-E Specifications

General IconGeneral
BrandMitsubishi
ModelLE-40MTA-E
CategoryController
LanguageEnglish

Summary

Cautions on Safety

Outline of Tension Controller

Outline of Unit

Describes the tension controller's basic functions for unwinding and winding.

Panel Configuration

Details the layout and components of the LE-40MTA-E control panel.

Mounting, Connection, and Wiring

Caution on Mounting

Provides crucial safety warnings and guidelines for installing the tension controller unit.

General Description on Wiring Work

Outlines general guidelines and best practices for performing wiring work.

Wiring Details

Provides specific connection diagrams and minimum requirements for one-reel unwinding.

Operation Procedures

Setting and Changing Settings

Explains how to select and modify operational settings via the panel or external inputs.

Overall Flow of Screen

Illustrates the navigation path through the unit's operator and engineer screens.

Basics of Adjustment and Operation

Adjustment Flow for Trial Operation

Details the step-by-step process for initial setup and trial operation of the system.

Initial Setting Procedures

Guides through the initial setup process, including password entry and unit selection.

Tension Detector Zero and Span Adjustment

Describes the procedure for adjusting the zero and span of the tension detector for accuracy.

Automatic Operation Mode

Explains how to perform operational checks and start automatic tension control.

Basic Knowledge for Operation

Entering Run/Stop Signals (MC1)

Explains the use of MC1 contacts for starting and stopping operations in automatic mode.

Stall Setting for Stopped Operation

Details the stall setting, providing constant torque when the machine is stationary.

Calling Up the Engineer Screen

Describes how to access the engineer screen for system parameter adjustments.

Operator Screen Display

Illustrates the main operator screens used for setting and monitoring operations.

AC Servo Motor Control

Wiring Example

Details wiring for controlling an AC servo motor for torque command and speed limit.

Setting AC Servo Motor

Explains how to select AC servo motor and set parameters in the ACTUATOR screen.

E/P Regulator Control

Wiring E/P Regulator

Details wiring for connecting an electric-pneumatic regulator via 4-20mA or 0-5V input.

Setting E/P Regulator

Explains how to select the E/P regulator in the ACTUATOR screen for powder mode.

Winding Operation Control

Use for Winding Operation

Covers settings and considerations specific to winding operations, including taper control.

Use for Both Winding and Unwinding

Discusses considerations for switch-over types handling both winding and unwinding operations.

Feed Reel and Multi-Reel Control

Feed Reel Control

Details connection and settings for controlling the feed reel using NRO output.

Simultaneous Multi-Reel Control

Explains connection for controlling multiple reels from a single tension detection.

Two-Reel Switching Operations

Powder Unwinding, Two-Reel Switching

Describes setup for two-reel unwinding with powder clutch/brake, including reel switching.

Powder Winding, Two-Reel Switching

Details setup for two-reel winding with powder clutch/brake, including reel switching.

Servo Winding and Unwinding, Two-Reel Switching

Explains servo control for two-reel winding/unwinding with reel switching.

Start/Stop and Acceleration/Deceleration Tension Control

Control of Excessive Sag/Tension During Start/Stop

Limits tension variation due to material inertia during machine start and stop.

Control of Sag/Tension During Acceleration/Deceleration

Limits tension variation by material inertia during abrupt acceleration or deceleration.

Winding Tension and Taper Control

Control of Excessive Winding Tension

Implements taper tension control to suit winding diameter changes and prevent tight winding.

External Reel Diameter Taper Control

Enables high-precision taper tension control by entering reel diameter externally.

Gain Adjustment and Output Control

Change of Control Gains

Describes automatic and manual adjustment of control gains for fine-tuning performance.

Output of Contact When Running Out of Materials

Provides contact output to detect abnormalities like material running out.

Use for Frequent Inching Operation

Controls tension loss during frequent inching operations.

Externally Turns ON/OFF Control Output

Allows remote control of the output by turning the input ON or OFF.

Mechanical Loss and Cut Torque

Setting Mechanical Loss with Two-Reel Switching

Sets mechanical loss compensation for two-reel switching operations.

Use of Cut Torque

Facilitates material cutting by fixing tension at a greater value during operation.

Tension Readout Stability

Reduction of Variation in Tension Readout

Reduces tension readout variation by selecting a display filter for stable readings.

External Analog Input for Tension and Diameter

Varying Set Tension

Allows tension setting via external analog voltage input, overriding panel settings.

Entering Reel Diameter Data

Enables external input of reel diameter data for taper control accuracy.

External Analog Input for Stall and Taper

Varying Stall Setting

Allows stall setting adjustment via external analog voltage input.

Varying Taper Ratio

Enables taper ratio adjustment via external analog voltage input.

External Analog Input for Reel Torque and Tension

Varying New Reel Torque

Allows setting of new reel torque via external analog voltage input.

Entering External Tension Data

Inputs external tension signals for automatic control comparison.

Data Recording and Monitoring

Recording Tension Data

Outputs tension detection data from zero to full scale as a 0-5V signal.

Monitors Input and Output Conditions

Checks contact and analog data input/output status on the engineer screen.

System Settings and Data Management

Returns All Settings to Initial Factory Settings

Resets all system settings to their initial factory defaults.

Copies Data Settings to Other Controller

Enables reading and writing of set data to/from a memory cassette.

Initial Inspection and Routine Maintenance

Initial Inspection Procedures

Confirms selection of detector, actuator, and amplifier; checks operation sequence and wiring.

Routine Maintenance

Recommends periodic checks for temperature, dust, wiring, and re-adjusting tension detectors.

Troubleshooting Errors and Unintended Operations

Error Display and Troubleshooting

Lists error messages displayed on the screen and provides troubleshooting steps.

Unintended Operation Checks

Guides checking major components for abnormalities during operation and adjustment.

I/O and Interface Specifications

I/O Specifications

Lists terminal functions, voltage/current ratings, and signal types for I/O connections.

I/O Interface Diagram

Provides a detailed schematic of the unit's I/O interface connections.

Setting Values and Data Selection

Various Setting Values

Tabulates settable items, their ranges, initial values, and memory cassette compatibility.

Selection Items and Analog Data

Details selectable functions, analog signal data ranges, and monitor data.

Physical, Environmental, and Supplemental Data

Outside Dimensions and General Specifications

Provides physical dimensions, weight, and environmental operating specifications.

Supplement: Rough Estimate of Minimum Drive Tension

Offers a method to estimate the minimum drive tension based on reel weight and acceleration.

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