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Mitsubishi PLK-E2010R User Manual

Mitsubishi PLK-E2010R
53 pages
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Electronic Pattern Sewing Machine
Model PLK
Model PLKModel PLK
Model PLK-
--
-E2010R
E2010RE2010R
E2010R
Industrial Sewing Machine
TECHNICAL MANUAL
MECHANICAL VERSION
A180E530P01

Table of Contents

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Mitsubishi PLK-E2010R Specifications

General IconGeneral
NeedleDPx5
Stitch TypeLockstitch
Needle CompatibilityDPx5
BobbinStandard
MotorAC Servo Motor

Summary

FOR YOUR SAFETY!

Warning Signs Explanation

Explains the meaning and purpose of different warning signs used in the manual.

Environment Standard

Structure of the Machine

Specifications

Installation

Preparation of Table & Stand

Details the required preparation steps for the table and steel stand before machine assembly.

Component Installation

Guides the installation process for the motor, control box, and operation panel.

Power and Foot Switch Connection

Instructions for installing the power switch and connecting the foot switch to the control box.

Oil Pan and Machine Head Installation

Steps to assemble and install the oil pan and mount the sewing machine head onto the table.

V-belt Installation

Details the procedure for fitting and tensioning the V-belt between motor and machine pulleys.

Air Tube Connection

Guides the connection of air tubes to the regulator assembly and air fittings.

Electric Cable Connection

Provides instructions for connecting electrical cables between machine head, control box, and motor.

Belt Cover and Thread Stand Installation

Instructions for attaching belt covers and mounting the thread stand.

Lubrication

Oil Tank Filling and Oiling Points

Details how to fill the oil tank and where to apply oil to machine lubrication points.

Proper Operation

System Software Loading

Instructions for loading the system software onto the control box for machine operation.

Needle Installation

Provides safety precautions and steps for correctly installing the sewing machine needle.

Upper Thread and Bobbin Winding

Guides for threading the upper thread and winding the bobbin thread.

Bobbin and Bobbin Case Setting

Guides on inserting the bobbin into the case and the case into the machine.

Proper Sewing

Halt Switch Operation

Explains how to use the halt switch to stop the machine in case of an incident or cancel sewing.

Sewing Operation Procedure

Details steps for starting and performing the sewing operation, including pattern selection.

Thread Tension Adjustment

Instructions for balancing and adjusting thread tensions for optimal stitch quality.

Standard Adjustment

Needle Bar Position Adjustment

Details how to adjust the needle bar position for correct timing and operation.

Needle and Rotating Hook Alignment

Guides the adjustment of needle position relative to the rotating hook for proper stitch formation.

Hook Positioner and Lubrication Adjustment

Explains hook positioner adjustment and rotating hook lubrication settings.

Presser Foot Adjustments

Covers critical adjustments for the presser foot to ensure proper fabric handling and stitch formation.

Wiper Adjustment

Instructions for adjusting the wiper's position and disabling it if necessary.

Bobbin Wiper and Work Holder Pressure Adjustments

Covers adjustments for bobbin wiper and work holder air pressure settings.

Synchronizer and Mechanical Home Position Adjustment

Adjustments for synchronizer timing and mechanical home position.

Mechanical Home Position Shifting (X & Y)

Instructions for shifting the mechanical home position along the X and Y axes.

X-Y Detector Clearance Adjustment

Adjustment of clearance for X and Y detectors to ensure accurate work holder positioning.

Table Presser and Timing Belt Tension Adjustment

Adjustments for table contact presser and X-Y timing belt tension.

Y Timing Belt and V Belt Tension Adjustment

Adjustments for Y timing belt and V-belt tension.

Thread Trimmer Adjustment

Thread Trimmer Mechanism Structure

Illustrates and labels the components of the thread trimmer mechanism.

Thread Trimmer Reassembly and Knife Adjustment

Guides reassembly of the trimmer mechanism and adjustment of knife relation.

Thread Trimmer Mechanism Connections

Details connecting the knife bracket to the driving crank and adjusting drive mechanism parts.

Thread Trimmer Air Cylinder and Cam Adjustments

Adjustments for air cylinder mounting and thread trimmer cam position.

Thread Trimmer Knife Engagement

Instructions for adjusting the engagement amount and presser for the cutting knives.

Upper Thread Tension Release Adjustment

Thread Adjustments

Maintenance

Cleaning and Oil Management

Step-by-step instructions for cleaning the machine and managing oil levels.

Troubleshooting Bad Sewing Conditions

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