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Service Manual Mitsubishi SQ-Series diesel engines
Version 08/2004
ENGLISH
CAUSES OF ENGINE PROBLEMS AND
REMEDIES TROUBLESHOOTING
(• Refer to the separate troubleshooting chart.)
Problems/Symptoms
Hard starting
Glow plugs do not produce red heat
Glow plugs do produce red heat to fast
Not enough
power
Exhaust
smoke
abnormal
Engine produces loud knocking sound
Engine produces abnormal noice
Engine produces irregular combustion sound
Engine
hunts
Engine turns
Cranking speed low
Engine
does
not turn
Small amount of exhaust smoke
Large amount of white exhaust smoke
Large amount of black exhaust smoke
At idling
In
operation
At idling
In operation
Possible causes
No exhaust smoke
Small amount of exhaust smoke
Large amount of exhaust smoke
Engine can be cranked manually
Engine can not be cranked
manually
White
Black
Mechanical problems
Seizing of moving parts __ __ __ ⊗ __ ⊗ __ __ __ __ ⊗ __ __ ⊗ __ ⊗⊗__ __
Worn cylinder(s), piston(s) or
piston ring(s)
__ __ ⊗ __ __ __ __ __ __ ⊗ __ ⊗⊗__ ⊗⊗__ __ __
Worn piston ring(s) __ __ ⊗ __ __ __ __ __ __ ⊗ __ ⊗⊗__ ⊗ __ __ __ __
Excessive oil clearance
__ __ __ __ __ __ __ __ __ __ __ __ __ __ __ ⊗ __ __ __
Loose connecting rod cap
bolts
__ __ __ __ __ __ __ __ __ __ __ __ __ __ __ ⊗ __ __ __
Interference between valve(s)
and piston(s)
__ __ __ __ __ ⊗ __ __ __ __ __ __ __ __ __ ⊗ __ __ __
Damaged valve spring(s) __ __ ⊗ __ __ __ __ __ __ ⊗ __ ⊗⊗__ __ ⊗⊗⊗⊗
Excessive valve clearance
__ __ __ __ __ __ __ __ __ __ ⊗ __ __ ⊗ __ ⊗⊗⊗⊗
Foreign item in cylinder(s) __ __ __ __ __ ⊗ __ __ __ __ __ __ __ __ __ ⊗ __ __ __
Excessive gear backlash
__ __ __ __ __ __ __ __ __ __ __ __ __ __ __ ⊗ __ __ __