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NETZSCH NEMO - User Manual

NETZSCH NEMO
60 pages
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NEMO
®
Pump
Model Number
Sales Order/Job Number
Machine Number
Date of Issue
NM BY
In addition to the operating instruct-
ions and to the mandatoryrules and
regulations for accident prevention
Operating and
Maintenance Instructions
The Instruction Manual
on how to operate the machine
safely, properly and efficiently.
nnel with the national requirements
Important Note
These operating instructions
are designed to familiarize
the user with the machine
and its designated use.
help to avoid danger to reduce
to increase the reliability and life
Observing these instructions
Contains important information
Must always be available
NETZSCH Pumps North America, LLC
119 Pickering Way Exton, PA 19341
610.363.8010Fax 610.363.0971
Email: npa@netzsch.com
www.netzsch.com
repair costs and downtimes and
of the machine.
and environmental protection in the
country and place of use of the mac-
hine, the generally recognized tech-
Transport; shall be completed by
the end user and authorized perso-
in force for the prevention of acci-
dents and the environmental protec-
tion.
work, evacuation of production
waste, care and disposal of fuels
and consumables.
Maintenance (servicing, inspe-
any person in charge of carrying
nical rules for safe and proper
working must be observed.
wherever the machine is in use.
Must be read and applied by
ction, and/or repair)
out work with and on the mach-
ine. Such as:
Operation including setting up,
troubleshooting in the course of

Table of Contents

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Summary

SAFETY PRECAUTIONS

1.1 Safety Signs

Identifies hazard symbols and their meanings for safety instructions.

1.2 Personnel Qualifications and Training

Outlines necessary qualifications and training for personnel working with the equipment.

1.3 Dangers arising from Non-Observance of the Safety Instructions

Details consequences of ignoring safety rules, including personal injury and equipment damage.

1.4 Safety Conscious Working

Emphasizes adherence to national accident prevention directives and internal safety regulations.

1.5 Safety Instructions for the User; Operator

Provides guidance for users on protecting against hazards from machine components and leakages.

1.6 Safety Instructions for Maintenance, Inspection and Installation

Specifies procedures and personnel requirements for safe maintenance and installation tasks.

1.7 Unauthorized Modifications and Manufacture of Spares

Addresses permissibility of changes, use of original parts, and liability for non-compliance.

1.8 Improper Application

States equipment is guaranteed for specified use and limits should not be exceeded.

1.9 Specific Points for the Use of a NEMO Pump

Highlights purpose-specific use, medium compatibility checks, and pressure considerations.

1.10 Notes on Inspection and Repair

Covers legal safety regulations for workplace, materials, and environmental protection during service.

1.11 Instructions concerning explosion protection

Provides guidelines for using pumps in potentially explosive areas to ensure explosion protection.

Safety Conformity Certificate

Specifies requirements for machinery preparation for shipment and safety precautions for media handling.

DESCRIPTION AND GENERAL DATA

2 Description

Introduces the NEMO® pump as a progressing cavity pump with rotor and stator components.

2.2 General Data

Details general specifications including maximum permitted noise emission levels at a workplace.

PACKAGING, TRANSPORTATION, STORAGE

3.1 Packaging and Transportation

Describes shipping methods, handling instructions, and precautions for transport damage.

3.2 Storage

Provides guidelines for storing pumps, including specific recommendations for the stator and general rubber product care.

INSTALLATION INSTRUCTIONS

4 Mounting and Installation

Covers pump mounting procedures, cleaning, and securing to the substructure.

4.1 Direction of Rotation

Explains how to determine the pump's direction of rotation and delivery function.

4.2 Pressure

Details maximum permissible pressures for pump housing and end flanges based on model and connections.

4.3 Piping System

Advises on arranging suction and pressure pipes to maintain medium presence for lubrication during restart.

4.4 Shaft Sealing

Emphasizes connecting supply lines for buffer, flushing, or quenching fluids for shaft seals before operation.

4.5 Electrical Connection

Stresses that electrical work must be done by authorized personnel, following regulations and specific notes for VFD operation.

START-UP

5 Start-up

Details critical start-up procedures, including never running dry, priming, and avoiding closed valves.

LOCKOUT TAGOUT

Determining When to Lockout

Guides on determining when lockout procedures are necessary based on hazard analysis.

TEMPORARY SHUTDOWN

6 Temporary Shutdown

Provides instructions for temporary shutdown, including rinsing if the medium might freeze and stator/rotor storage.

MAINTENANCE

7.1 Pumps in General

Advises on regular rinsing and cleaning of pumps, including procedures for opening the pump.

7.2 Lubrication

Explains that the pump requires infrequent lubrication and provides maintenance steps for the drive unit.

7.3 Lubricating the Pin Joints with SM-Pin Joint Seals

Details oil change and seal checks for pin joints, providing quantities based on joint diameter.

7.4 Double Mechanical Seal in back-to-back Arrangement with Buffer Fluid System

Describes the function and requirements of buffer fluid for double mechanical seals.

TROUBLE-SHOOTING AND REMEDYING

8.1 Trouble Chart

Lists potential problems, their likely causes, and remedies in a chart format.

8.2 How do you trace the kind of problem to find the possible cause?

Guides users on how to diagnose problems by cross-referencing symptoms with causes in the trouble chart.

DISMANTLING AND ASSEMBLY OF THE PUMP HOUSING

9 Removal and Fitting of End Stud, Stator and Pump Housing

Details the procedure for removing and fitting the end stud, stator, and pump housing, with specific cautions for ceramic rotors.

DISMANTLING AND ASSEMBLY OF THE ROTATING PARTS

10.1 Removal of Rotor and Coupling Rod

Explains the process for removing the rotor and coupling rod, with emphasis on care for ceramic rotors.

10.2 Fitting the Rotor and Coupling Rod

Provides instructions for assembling the rotor and coupling rod using pin joints.

10.3 Dismantling and Assembly of the Rotating Parts with Pin Joints with SM-Pin Joint Seal (joint basic size NM015)

Details the dismantling and assembly of rotating parts for a specific joint size, focusing on pin joints.

10.3 Replacing Wear Sleeves

Outlines the procedure for replacing wear sleeves on the adapter, rotor, and coupling rod.

DISMANTLING AND ASSEMBLY OF THE CONNECTING SHAFT

11 Removal and Fitting of the Connecting Shaft with Shaft Seal

Describes the steps for removing and fitting the connecting shaft and its associated shaft seal.

DISMANTLING AND ASSEMBLY OF THE SHAFT SEALING

12 Removal and Fitting of the Mechanical Seal

Details the careful removal and fitting of mechanical seals, emphasizing cleanliness and proper assembly.

DISMANTLING AND ASSEMBLY OF SPECIAL UNITS

Inspection Opening at the Pump Housing

Shows inspection openings for gray cast iron and welded pump housings based on size.

RECOMMENDED STOCK OF WEAR PARTS

14 Recommended Spare Parts

Advises on keeping common spare parts in stock and provides details for placing orders.

SECTIONAL DRAWINGS AND LIST OF SPARE PARTS

15 Sectional Drawings and List of Spare Parts

Indicates the availability of sectional drawings and lists for identifying and ordering spare parts.

NETZSCH NEMO Specifications

General IconGeneral
TypeProgressive Cavity Pump
ManufacturerNETZSCH
ApplicationsWastewater
MaterialsCast iron, stainless steel
Power RangeVaries widely depending on model and application

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