2
IMPORTANT SAFETY INFORMATION .......................3
REQUIREMENTS & CODES .......................................3
ClearancestoCombustibleMaterials.......................5
CombustionAirQuality.............................................5
HeatingLoad............................................................5
CondensateDisposal...............................................5
COMBUSTION AIR & VENTING REQUIREMENTS ....6
ImportantInformation...............................................7
CategoryIVAppliances............................................7
DirectVentInstallation..............................................7
VentPipeLength&Diameter................................. 7
VentPipeMaterial.................................................. 8
VentPipeInstallation.............................................. 8
OutdoorTerminations-HorizontalVenting............. 8
OutdoorTerminations-VerticalVenting.................. 9
VentFreezingProtection...................................... 10
ExistingInstallations............................................. 10
VentilaireIIIorIVAirQualityPackage................... 10
CIRCULATING AIR REQUIREMENTS ...................... 11
Plenums&AirDucts.............................................. 11
SupplyAirConnections.......................................... 11
Dampers................................................................. 11
UnconditionedSpaces........................................... 11
ClosetInstallations................................................. 11
FurnaceFilter......................................................... 12
AcousticalTreatments............................................ 12
FURNACE INSTALLATION ....................................... 13
GeneralInformation................................................ 13
BeforeYouInstallthisFurnace............................... 13
LocatingtheUnit.................................................... 13
MA-200BaseInstallation....................................... 13
InstallingtheFurnaceonanMA-200Base............ 13
MA-100UniversalBaseInstallation........................ 14
InstallingtheFurnaceonanMA-100Base............. 15
CondensateDrainage............................................ 15
GAS SUPPLY & PIPING ............................................ 16
LeakCheck........................................................... 16
High-AltitudeApplication........................................ 17
ConvertingtoLP/PropaneGas............................ 18
RemovingtheBurnerOrices.............................. 19
GasPressureVerication....................................... 19
MeasuringtheSupplyGasPressure.................... 19
Lighting&AdjustmentoftheAppliance................ 20
MeasuringtheManifoldPressure......................... 20
RemovingtheManometer/PressureGauge...... 20
CompletingtheConversion.................................... 20
ELECTRICAL WIRING ............................................... 21
LineVoltageWiring................................................ 21
Grounding............................................................... 21
Thermostat/LowVoltageConnections................. 21
HeatAnticipator.................................................... 22
START-UP&ADJUSTMENTS ................................... 23
Pre-StartChecklist................................................. 23
Start-UpProcedures.............................................. 23
Verifying&AdjustingInputRate............................. 23
Verifying&AdjustingTemperatureRise................. 23
VerifyingBurnerOperation..................................... 24
VerifyingOperationoftheSupplyAir
LimitSwitch............................................................ 24
OPERATING SEQUENCE ......................................... 25
HeatingCycle......................................................... 25
CoolingCycle......................................................... 25
FanMode............................................................... 25
MAINTENANCE ......................................................... 25
AirFilters................................................................ 26
BlowerCompartment.............................................. 26
CleaningofBurners................................................ 26
VentSystem........................................................... 26
HeatExchanger&BurnerMaintenance................. 26
Lubrication............................................................... 26
TROUBLESHOOTING ............................................... 27
DESCRIPTION OF COMPONENTS .......................... 27
TABLE OF CONTENTS