8.
Push stopper toward pinion and remove snap ring
(Figure
3).
Solenoid
Screws
Brush Retaining Screws
Through
Bolts
4
6
Nm
(54
in.-lb.)
4
Nm
(33
in.-lb.)
5.7
Nm
(51
in.-lb.)
9.
Remove stopper and overrunning clutch from
armature shaft.
n
/--
U
FIGURE
3.
REMOVING OVERRUNNING CLUTCH
10.
Inspect starter for damaged or worn parts.
Es-1622
11.
Repair or replace all damaged or worn parts, as
needed.
Starter
Assembly
(Solenoid
Shifl
Type)
1.
Install seal in nose housing. Install overrunning
clutch on the armature shaft.
2.
Slide stopper on the armature shaft. Position snap
ring in groove in armature shaft.
3.
Pull stopper all the way over snap ring (Figure
4).
It
may be necessary to tap snap ring into groove with a
punch while maintaining tension on stopper.
PU
OVERRUNNING
CLUTCH
\
STOPPER
SNAP
RING
I
ES-1194
FIGURE
4.
INSTALLING STOPPER
4.
Lubrication: When starter motor is assembled apply
grease to each
of
the following points (Recom-
mended grade; Multemp PS No.
2):
0
Armature shaft spline
Both bushings (Both ends of armature)
Stopper on armature shaft
Pinion gear
0
Sliding portion of lever
5.
Fit overrunning clutch into lever, and install with
armature in the front bracket.
6.
Install lever retainer and spacer. Position frame
assembly over armature on the front bracket.
7.
Install brush holder assembly. Position brushes in
brush holder. Make certain positive lead wires are
not grounded.
8.
Install washers, as required, on the rear end of
armature shaft to obtain an armature shaft thrust
gap
of
0.05
to
0.5
mm
(0.002
to
0.02
inch). New
washers are required
if
rear bracket is replaced.
9.
Install rear bracket. Secure brush holderto rear
bracket with two machine screws.
9-3
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