4.18
ELECTRONIC FUEL INJECTION
P
RELIMINARY
V
ERS
I
ON
Fuel Injector Test
NOTE: The Bosch harness connector and locking
spring is bonded to the fuel injectors with an epoxy
mix. DO NOT attempt to disconnect the Bosch
connector from the fuel injectors. Damage will occur
to the injector and/or harness if attempting to
separate at that location. Separate the fuel injector
from the vehicle by disconnecting at the end of the
harness as shown in this procedure.
The fuel injectors are non-serviceable. If fault code diagnosis
indicates a problem with either injector, test the resistance of the
fuel injector(s) by measuring between the two harness pin
terminals:
Fuel Injector Replacement
1. Be sure the engine has cooled enough to work on.
2. Place a suitable container below the quick connect plug at
the end of the fuel rail. Hold a shop rag over the plug and
remove it to depressurize the fuel system.
3. Remove the exhaust pipe between the exhaust silencer and
the elbow pipe to allow better access to the fuel injector rail.
4. Remove the engine breather hose from the valve cover.
5. Remove both driver and passenger seats and remove the
rear service panel.
Fuel Injector Resistance Specification:
13.8 Ω - 15.2 Ω
Disconnect Here
DO NOT
Disconnect Here
Fuel
Injector
Harness
Disconnect
and test here
Fuel Rail
Quick Connect
Plug
Remove
Silencer
Elbow
Header
Pipe
Pipe
Standard RZR
Shown
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