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Polaris 2010 Ranger RZR 800 EFI - Transmission Shift Housing Reassembly

Polaris 2010 Ranger RZR 800 EFI
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8.14
TRANSMISSION
P
RELIMINARY
V
ERS
I
ON
Transmission Shift Housing Reassembly
1. Install a new shift cable lever seal and press it flush with
the case. Apply lubricant to the seal lip.
2. Lubricate the shaft of the shifter assembly and install the
assembly into the housing with a new retaining ring and
washer. Install the shift cable lever (“X” facing out) and
torque the retaining screw to specification.
3. Assemble the input shaft with new ball bearings (if
required).
NOTE: Install new bearings and seals by pressing
on the outer edge only.
4. Install the input shaft assembly into the transmission
housing.
5. Install the clutch yoke into the shifter assembly. Align the
holes and install clutch yoke pivot pin.
6. Install the pivot pin set screw and torque to specification.
= T
Shift Cable Lever Screw:
15-20 ft. lbs. (20 - 27 Nm)
Pivot
Pin
Shifter
Assembly
Clutch
Yoke

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