9.12
BRAKES
P
RELIMINARY
V
ERS
I
ON
3. Lubricate the mounting bracket pins with Polaris Premium
All Season Grease (PN 2871423), and install the rubber
dust seal boots.
4. Compress the mounting bracket and make sure the dust seal
boots are fully seated. Install the brake pads. Clean the disc
and pads with brake parts cleaner or denatured alcohol to
remove any dirt, oil or grease.
Caliper Installation
5. Install caliper and torque mounting bolts to specification.
6. Install brake line and tighten securely with a line wrench.
Torque the banjo bolt brake line(s) to the proper torque
specification.
7. Install the pad adjustment screw and turn until stationary
pad contacts disc, then back off 1/2 turn.
8. Perform brake bleeding procedure as outlined earlier in this
chapter.
9. Install wheel and torque wheel nuts to specification.
NOTE: If new brake pads are installed, brake
burnishing is recommended (see “FRONT BRAKE
PADS - Brake Burnishing Procedure”).
= T
Front Caliper Mount Bolt Torque:
30 ft. lbs. (40 Nm)
30 ft. lbs.
(40 Nm)
= T
Front Wheel Nut Torque:
Steel Wheels: 27 ft. lbs. (37 Nm)
Aluminum Wheels: 90 ft. lbs. (122 Nm)
15 ft. lbs.
(20 Nm)
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