7.34
FINAL DRIVE
P
RELIMINARY
V
ERS
I
ON
REAR GEARCASE
Gearcase Removal
1. Drain the fluid from the rear gearcase and remove the rear
drive shafts from each side of the rear gearcase.
See “REAR DRIVE SHAFT” on page 7.26
2. Remove the exhaust pipe and exhaust silencer to allow for
gearcase removal.
3. RZR S Only: Remove the (4) bolts retaining the rear rack
cab frame to the rear suspension plate. Remove the upper
A-arm bolts, lower rear A-arm bolts, and plate.
4. Remove the (2) rear gearcase mount bracket fasteners and
mount bolt and remove bracket from vehicle.
5. Remove the fasteners and bracket that secure the rear
gearcase to the transmission.
6. Remove the (4) fasteners and remove the rear mount from
the rear gearcase.
7. Pull the rear gearcase towards the rear of the vehicle to
disengage it from the transmission.
NOTE: If the splined coupler doesn’t slide off the
input shaft on the rear gearcase, use a screwdriver
to hold back the coupler while pulling the rear
gearcase back further to disengage it.
8. Remove the vent line and lift the rear gearcase upward and
on its side to remove it from the vehicle.
Silencer
Remove
Remove
Remove
Remove
Suspension
Plate
Remove
Note the number or
thickness of shims for
reassembly purposes.
Remove
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