6
6.3
9924871 R03 - 2014 Polaris Sportsman® 570 EFI Service Manual
© Copyright 2013 Polaris Sales Inc.
GENERAL INFORMATION
Clutching Chart
ALTITUDE SHIFT
DRIVE CLUTCH
SPRING
DRIVEN
CLUTCH
SPRING
HELIX*
Meters
(Feet)
0-1800
(0-6000)
25–52G
PN 5632409
Black
PN 7043594
Non-EBS: Black
PN 7041782
EBS: Red
PN 3234451
EBS
PN 3234356
Non-EBS
PN 5132344
1800–3700
(6000–12000)
25–48
PN 5632408
Black
PN 7043594
Non-EBS: Black
PN 7041782
EBS: Red
PN 3234451
EBS
PN 3234356
Non-EBS
PN 5132344
*EBS models require no helix/spring adjustment
Special Tools
PART NUMBER TOOL DESCRIPTION
2870506 Drive Clutch Puller
9314177
Clutch Holding Wrench
2871358
Clutch Holding Fixture
2870341
Drive Clutch Spider Removal and
Install Tool
2870910 Roller Pin Tool
2871226
Clutch Bushing Replacement Tool
Kit
2870386 Piston Pin Puller
PU-50518
Universal Clutch Compressor Tool
2871025
Clutch Bushing Replacement Tool
Kit
PA-49011–A
Clutch Alignment Tool
2871710 Center Distance Tool
PART NUMBER SPECIAL SUPPLIES
N/A
Loctite™ 648
8560054
RTV Silicone Sealer
Bosch Automotive Service Solutions- 1-800-328-6657 or
online at http://polaris.service-solutions.com/
PVT System Fastener Torques
ITEM
TORQUE VALUE
FT-LBS (NM)
Drive Clutch Retaining Bolt 47 ft-lbs (64 Nm)
Driven Clutch Retaining Bolt 13 ft-lbs (17 Nm)
PVT Inner Cover Bolts
12 ft-lbs (16 Nm)
PVT Outer Cover Bolts
4 ft-lbs (5.4 Nm)
Drive Clutch Spider 200 ft-lbs (271 Nm)
Drive Clutch Cover Plate
90 in-lbs (10 Nm)
CLUTCHING