Polaris 2014 Sportsman 570 EPS Forest - Drive Clutch Bushing Service (Non Ebs and Ebs); Bushing Service

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9924871 R03 - 2014 Polaris Sportsman® 570 EFI Service Manual
© Copyright 2013 Polaris Sales Inc.
DRIVE CLUTCH BUSHING SERVICE (NON EBS AND EBS)
Bushing Service
IMPORTANT: Special Tools Required
EBS Clutch Bushing Tool Kit - 2201379
ITEM
QTY.
PART # TOOL DESCRIPTION
A, B
1 5132027 EBS Puller Tool
C 1 5132501 EBS Puller Nut
D 1 5132029
EBS Main Adapter
E 1 5132028
EBS Bushing Removal
Tool Instructions
–
1
9915111 Instructions
Additional Special Tools
QTY.
PART # TOOL DESCRIPTION
1 2871226
Clutch Bushing Replacement Tool
Kit
1 2870386 Piston Pin Puller
*Clutch Bushing Replacement Tool Kit (PN 2871226)
ITEM
QTY.
PART # TOOL DESCRIPTION
#2 1 5020628
P-90 Drive/Driven
Clutch Bushing Install
Tool
#3 1 5020629
Drive Clutch Cover
Bushing Removal/
Installation Tool (all
clutches)
#5 1 5020631
P-90 Driven Clutch
Cover Bushing
Removal Tool
#8 1 5020632
Main Puller Adapter
#9 1 5010279
Adapter Reducer
#10 1 5020633
Number Two Puller
Adapter
Bosch Automotive Service Solutions: 1-800-328-6657 or
http://polaris.service-solutions.com
NOTE: Bushings are installed at the factory using
Loctite™. In order to remove bushings it will be
necessary to apply heat evenly to the area around
each bushing. Clean all residual Loctite™ from
bushing bore prior to installing new bushing.
CAUTION
Clutch components will be hot! In order to avoid serious
burns, wear insulated gloves during the removal
process.
Moveable Sheave - Bushing Removal
1. Remove clutch as outlined previously in this chapter.
2. Install handle end of the Piston Pin Puller (PN
2870386) securely into bench vise and lightly grease
puller threads.
Piston Pin Puller (PN 2870386)
3. Remove nut from puller rod and set aside.
CLUTCHING