Polaris 2014 Sportsman 570 EPS Forest - Driven Clutch Bushing Service; Bushing Service (Non Ebs and Ebs)

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9924871 R03 - 2014 Polaris Sportsman® 570 EFI Service Manual
© Copyright 2013 Polaris Sales Inc.
DRIVEN CLUTCH BUSHING SERVICE
Bushing Service (NON EBS and EBS)
IMPORTANT: Special Tools Required
EBS Clutch Bushing Tool Kit - 2201379
ITEM
QTY.
PART DESCRIPTION PART #
A, B
1 EBS Puller Tool 5132027
C 1 EBS Puller Nut 5132501
D 1
EBS Main Adapter
5132029
E 1
EBS Bushing Removal
Tool Instructions
5132028
–
1 Instructions 9915111
Additional Special Tools
QTY.
PART DESCRIPTION PART #
1
Clutch Bushing Replacement Tool
Kit
2871226
1
Piston Pin Puller 2870386
*Clutch Bushing Replacement Tool Kit (PN 2871226)
ITEM
QTY.
PART DESCRIPTION PART #
#2 1
P-90 Drive/Driven
Clutch Bushing Install
Tool
5020628
#3 1
Drive Clutch Cover
Bushing Removal/
Installation Tool (all
clutches)
5020629
#5 1
P-90 Driven Clutch
Cover Bushing
Removal Tool
5020631
#8 1
Main Puller Adapter
5020632
#9 1
Adapter Reducer
5010279
#10 1
Number Two Puller
Adapter
5020633
Bosch Automotive Service Solutions- 1-800-328-6657 or
http://polaris.service-solutions.com
NOTE: Bushings are installed at the factory using
Loctite® 648. In order to remove bushings it will be
necessary to apply heat evenly to the area around
each bushing. Clean all residual Loctite™ from
bushing bore prior to installing new bushing.
Clutch Bushing Removal
Clutch components will be hot! In order to avoid serious
burns, wear insulated gloves during the removal process.
1. Install main puller adapter (Item 8) onto puller.
2. Install adapter reducer (Item 9).
3. Using a hand held propane torch, apply heat around
outside of bushing until tiny smoke tailings appear.
4. Flip sheave over so bushing faces downward and
install onto puller.
5. Install bushing tool (Item 2).
CLUTCHING