Polaris 2014 Sportsman 570 EPS Forest - Sportsman Rear Caliper; Removal and Inspection

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9924871 R03 - 2014 Polaris Sportsman® 570 EFI Service Manual
© Copyright 2013 Polaris Sales Inc.
SPORTSMAN REAR CALIPER
Removal and Inspection
1. Clean caliper area before removal.
2. Using a flare nut wrench, remove hand brake (inner)
and auxiliary brake (outer) lines (arrows). Place a
container to catch brake fluid draining from brake
lines.
3. Remove the two caliper mounting bolts and the
caliper.
4. Remove the slide bolt snap rings (A), the slide pins
(B), the bracket pad (C), and the brake pads (D).
5. Remove the anvil bolts and separate caliper halves
and remove pistons with piston pliers.
6. Remove seals and O-rings. Clean the O-ring
grooves.
7. Clean disc, caliper body, and pistons with brake
cleaner or alcohol.
8. Remove the slide bolt bushings. Inspect the
bushings and O-rings and replace if necessary.
BRAKES