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Polaris SPORTSMAN 400 2003 - Page 205

Polaris SPORTSMAN 400 2003
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TRANSMISSION
8.12
21. Remove bottom access plate.
22. Bend the lock plate tab away from ring gear
retaining bolt.
23. Using a strap wrench on splines to hold shaft,
remove front output ring gear retaining bolt, lock
tab washer, and flat washer.
Lock Plate
Flat Washer
Ring Gear
24. Remove front output ring gear. Inspect for
broken, chipped, or worn teeth.
25. Unscrew front drive housing and remove it from
case. Apply electrical tape to threads of housing
to prevent damage.
26. Using a brass hammer or a press, drive the shaft,
bearing, retaining ring, andseal out of the housing
from rear to front.
Bearing
Shim(s)
Seal
Retaining Ring
Shaft
Housing
27. Slide seal off shaft and remove snap ring and
shims. Record the number of shims and
thickness of each for reference.
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