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Protec OPTIMAX 2010 NDT - Film Quality and Replenishment Problems

Protec OPTIMAX 2010 NDT
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OPTIMAX
2010 NDT
User Manual
516
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0
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PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany
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Calibration process:
1 Switch the unit off. Press and hold the developer temperature button (5) and switch the unit
on. The display indicates the developer temperature measured by the sensor in 1 degree
increments
2 Measure the actual temperature inside the developer bath using a calibrated thermometer
3 Adjust the displayed value in 1-degree-steps to the thermometer value, using the arrow
buttons (2 and 3). Display of the digit after the decimal point is activated by pressing the
developer temperature button (5). Adapt the value after the decimal point to the thermometer
value, using the arrow buttons
4
Switch the unit off to save the calibration
7.4.8 Developer level switch constantly displays “UU”
Observe notes under 5.3.2.5 “Replenishment pump does not work or works insufficiently”
The developer level switch is not positioned correctly. The switching point is below the
developer overflow. Readjust the height of the level switch
The level switch is defective (e.g. closed permanently)
If all of the above points are okay, replace the, control unit
7.5 Film defects
7.5.1 Films will not dry
Check the set dryer output (“99” corresponds to maximum, that is full heating output)
No air comes out of air channel: check the connections of the fan, e. g. fan defective
Cold air comes out of air channel: check the connections of the heating element in the air
channel, the heating element may be defective (resistance must reached approx. 45Ω)
Hot air comes out of air channel, but the film is still not dried to satisfaction. Check chemicals
and film type. If this leads to no solution, then the transport speed of the machine can be
reduced
7.5.2 The film does not transport correctly
Check the positioning of the racks in the machine and make sure that the latches are closed
Check the roller racks: Position of the guide elements, rollers are in correct position and are not
loose, flat springs are not bent, all gears are in place
Motor runs: The worm gear of the drive shaft should be secured with a splint to avoid twisting.
Check the screws and positioning of the chain and chain wheel
7.5.3 Scratches, pressure marks, dirt on film
Straight scratches in the infeed direction indicate faulty guide elements. Check each rack and
straighten up the guide elements. If mechanically damaged, replace the guide elements
Pressure marks caused due to polluted or damaged rollers. Check rollers for visible damage.
Rubber rollers sometimes swell up. Exchange defective rollers
7.6 Replenishment
7.6.1
Replenishment pump does not work or works insufficiently
Check the switch position on the pump
Clean valves inside connection tube of pump
CAUTION!
Install valve-insert correctly: Pay attention to flow-through direction!

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