Provia ASPECT - User Manual

INSTALLATION INSTRUCTIONS
3-LITE VINYL PATIO DOOR
END ACTIVE, UNASSEMBLED
(ASPECT
™
AND ENDURE
™
)
Contact the local recycling waste management center for waste disposal in the area. Always
check local waste requirements and carefully dispose of waste in accordance with Federal
and other regulations.
Homes built before 1978 may contain lead paint. All replacement installations must comply
with the U.S. EPA’s Lead-Based Paint Renovation, Repair, and Painting Program (RRP Rule).
Read more about the RRP Rule and lead-safe work practices, on the U.S. EPA’s website at:
www.epa.gov/lead
* Find QR Codes inside for additional information,
helpful installation tips, and videos.
ATTENTION!
YOU CAN ALSO SCAN
THE PACKAGING QR CODE
TO ACCESS THIS DOCUMENT
Printed instructions included
with each product will be
phased out in the
near future

Summary

Installation Instructions Overview

Getting Started

Tools and Materials Needed

Lists the necessary tools and materials for installation.

Safety Precautions

Emphasizes the importance of using personal protective equipment during installation.

Important Notes Before Installation

Provides crucial preliminary information and checks before starting the installation process.

Installation Pack Contents Continued

Installation Pack #14 & AccuVent Kit

Details components for Pack #14 and the AccuVent™ Bolt Plate Kit.

Assemble Frame

Frame Assembly Isometric View

Visual guide for assembling the frame with exterior side facing up.

Prepare Opening

Install Frame

Exterior View Frame Installation

Steps for installing the frame, with an exterior view perspective.

Frame Alignment Check

Guidelines for ensuring correct frame alignment and plane.

Install Frame (Continued)

Exterior View Frame Installation Steps

Shimming Applications for Frame

Demonstrates correct and incorrect shimming applications for frame installation.

Install Fixed Sashes

Fixed Center Sash Installation

Fixed End Sash Installation

Install Fixed Sashes (Continued)

Interior View Foam Plug Insertion

Fixed Sash Screw Installation

Install End Active Sash

Active Sash Installation Steps

Install Fixed Sash Screws

Fixed Sash Remaining Screw Installation

Install Multi-Point Handle Set

Handle Set Installation on Active Sash

Install Active Sash Jamb Screws and Shims

Active Sash Jamb Side Installation

Sash Operation Check

Guidance on checking and ensuring proper sash operation.

Install Keeper

Keeper Alignment and Installation

Keeper in Jamb Pocket Installation

Install Head Weather Strip Blocks & Insect Stops

Weather Strip Block & Insect Stop Installation

Install Sash Stop

Sash Stop Location and Installation

Install AccuVent Venting System Bolt Plate

AccuVent Bolt Plate Installation

Install Foot Lock

Foot Lock Installation

Insert Screen

Screen Wheel Bracket Insertion

Screen Positioning in Track

Adjust Screen and Keeper

Screen Adjustment

Adjusting screen height and squareness using track screws.

Screen Latch Adjustment

Checking and adjusting the screen latch for proper operation.

Install Jamb Covers, Screw Caps & Plugs

Jamb Cover, Screw Cap & Plug Installation

Insulate Patio Unit

Patio Unit Insulation Process

Filling cavities with low-expanding foam for insulation.

Field Mulling

Sidelite Mulling Procedure

Aligning and securing fixed sidelites to patio units for mulling.

Stacking Plate Installation

Installing stacking plates to connect patio and sidelite frames.

Troubleshooting and Tips

Overview

1. Function Description
2. Important Technical Specifications
3. Usage Features
4. Maintenance Features

This document provides installation instructions for a 3-Lite Vinyl Patio Door, specifically the Aspect™ and Endure™ models, which are end active and unassembled. It covers everything from getting started and identifying parts to assembling the frame, installing sashes, handles, screens, and final insulation.

Function Description:

The ProVia 3-Lite Vinyl Patio Door is a multi-panel door system designed for exterior use, featuring three individual sashes, one of which is active (operable) and two are fixed. It allows for natural light, ventilation, and access to outdoor spaces. The "end active" designation means the operable sash is located at one end of the three-panel configuration. The unassembled nature of the frame components allows for proper handing and configuration during installation. The door system is available in Aspect™ and Endure™ models, suggesting different feature sets or material specifications. Key operational features include a multi-point handle set for secure locking, an AccuVent™ venting system (standard on Endure™, optional on Aspect™) for controlled ventilation, and a foot lock (standard on Aspect™ and Endure™) for additional security. The screen system is designed for smooth operation and includes adjustment mechanisms for height and squareness.

Important Technical Specifications:

• Frame Assembly: The main frame consists of a header, sill, and two jamb assemblies. These are secured using #8 x 2" Phillips head screws (Pack #1) at each corner.
• Installation Screws:
  • #8 x 2" Phillips Square Stainless Steel Screws (Pack #1) for frame assembly.
  • #8 x 3" Phillips Square Screws (Pack #2) for securing the frame to the rough opening, with specific placement requirements (e.g., 4" to 6" from top/bottom corners, 24" max spacing for header).
  • #8 x 1" Phillips Pan Head Screws (Pack #3) for fixed sashes.
  • #8 x 1/4" Phillips Pan Head Screws (Pack #4) for head weatherstrip blocks and sash stopper.
  • #8 x 1/4" Phillips Pan Head Screws (Pack #5) for sash stop (bumper).
  • #8 x 3/4" Phillips Oval Head Screws (Pack #6) for active sash secondary lock (foot lock).
  • #6-32 x 7/8" Phillips Flat Head Screws (Pack #10) for screen wheel brackets.
  • #8 x 1 Combo Vinyl Hold (Pack #1) for AccuVent™ Bolt Plate Kit.
• Caulking: High-quality silicone caulking in accordance with ASTM C 920, Class 25.
• Insulation Foam: AAMA approved Low-Expanding Window Insulation Foam in accordance with ASTM C 1620.
• Flashing Tape: 6" or 9" Adhesive Flashing Tape in accordance with ASTM D-779 (for new construction).
• Shims: 3-Lite Shims (Pack #14) for fixed sash sill, and flat or wedge shims for frame alignment.
• Opening Dimensions: Recommended opening size is 1/4" - 1/2" greater per side (1/2" - 1" total width) and 1/4" - 1/2" greater in total height than the patio door unit.
• Screen Adjustment: Screen height and squareness are adjusted via three screws inside the inner screen track, with each complete turn raising or lowering the track by 1/32".
• AccuVent™ Bolt Plate: Requires 1/8" clearance between the bolt plate and the AccuVent™ bolt.
• Foot Lock Placement: Minimum 15/16" below the top of the sash rail.
• Sash Stopper Dimensions ('A'): 2 3/4" from edge of fixed sash (without blinds), 4" from edge of fixed sash (with blinds).

Usage Features:

• End Active Configuration: One sash is operable, allowing for easy access and ventilation.
• Multi-Point Handle Set: Provides enhanced security and ease of operation for the active sash.
• AccuVent™ Venting System: Offers controlled ventilation without fully opening the door, contributing to energy efficiency and comfort.
• Foot Lock: Adds an extra layer of security, particularly useful for preventing forced entry when the door is in a partially open or closed position.
• Smooth Sash Operation: Rollers on the active sash and a well-aligned frame ensure the sash slides in and out of the jamb pocket with ease.
• Adjustable Screen: The screen can be adjusted for height and squareness to ensure proper latching and smooth movement.
• Weatherstripping: Integrated weatherstripping on interlocks and head weatherstrip blocks helps seal against air and water infiltration.
• Installation Accessories: Optional items like nail fins (5940, 5945, 5956) and brickmold (5907, 5917) allow for various installation types (new construction, replacement) and aesthetic preferences.

Maintenance Features:

• Troubleshooting Guide: The manual includes a comprehensive troubleshooting section for common issues like difficult sash operation, handle set problems, screen dragging, air leakage, and condensation.
• Adjustable Components: Many components are adjustable, including sash rollers for height, keeper positions for latching, and screen track screws for alignment, allowing for fine-tuning and correction of operational issues over time.
• Screw Hole Plugs and Caps: Vinyl screw hole plugs (Pack #2) and screw caps (Pack #3) are provided to cover installation screws, protecting them and maintaining the aesthetic appeal of the door. Touch-up paint is included for painted vinyl components.
• Cleaning: Regular cleaning of screen wheels is recommended to prevent dirt buildup and ensure smooth operation.
• Recycling Information: Instructions are provided for contacting local recycling waste management centers for proper disposal of waste materials.
• Lead Paint Warning: A warning is included regarding homes built before 1978 that may contain lead paint, emphasizing compliance with the U.S. EPA's Lead-Based Paint Renovation, Repair, and Painting Program (RRP Rule) for replacement installations.

Provia ASPECT Specifications

General

Brand	Provia
Model	ASPECT
Category	Indoor Furnishing
Language	English