1 CONTENTS
SECTION ................................................ PAGE
SECTION.................................................PAGE
SECTION.................................................PAGE
© 2018, Ransomes Jacobsen Limited. All Rights Reserved
INTRODUCTION
I
MPORTANT ............................................................3
P
RODUCT IDENTIFICATION .......................................4
G
UIDELINES FOR THE DISPOSAL OF SCRAP
P
RODUCTS .............................................................6
D
URING SERVICE LIFE ............................................6
E
ND OF SERVICE LIFE ............................................6
P
ARTS MANUAL ......................................................7
K
EY NUMBERS .......................................................7
SAFETY INSTRUCTIONS
H
OW TO OPERATE SAFELY ....................................9
S
AFE OPERATION ...................................................9
P
REPARATION ........................................................9
O
PERATION ...........................................................10
ROPS ..................................................................11
S
AFE HANDLING OF FUELS ....................................11
M
AINTENANCE AND STORAGE ................................11
W
HEN YOU PUT THE MOWER ON A TRAILER .........12
I
MPORTANT SAFETY NOTES ...................................13
DECALS
S
AFETY DECALS ....................................................16
CONTROLS
O
PERATOR WORKSTATION ....................................20
C
ONTROL PANEL ...................................................21
S
TARTER KEY SWITCH ..........................................22
T
HROTTLE CONTROL ROTARY ................................22
P
ARKING BRAKES ..................................................22
T
RANSPORT LOCK SWITCH ....................................22
C
UTTER SWITCH ...................................................23
4 W
HEEL DRIVE IN REVERSE DIRECTION SWITCH ...23
C
RUISE CONTROL SWITCH ....................................23
DPD S
WITCH ........................................................23
A
UXILIARY HYDRAULIC SERVICES KIT SWITCH
(O
PTIONAL) ...........................................................24
L
IGHT SWITCH (OPTIONAL) ....................................24
H
AZARD WARNING SWITCH (OPTIONAL) .................24
R
OTATING BEACON (OPTIONAL) .............................24
L
IFT/LOWER SWITCHES ..........................................25
I
NDICATOR LAMPS .................................................25
W
EIGHT TRANSFER BUTTON ..................................25
VISUAL DISPLAY
V
ISUAL DISPLAY ....................................................26
S
TARTUP SCREEN .................................................26
W
ARNING / SERVICE SCREEN ................................26
F
IRST SCREEN ......................................................27
E
NGINE START ......................................................27
T
HE ENGINE WILL NOT START ...............................27
R
EVERSE FAN MANUAL OPERATION .......................28
T
IME DISPLAY OPTION ...........................................28
M
AIN MENU SELECT ..............................................28
C
LOCK SELECT .....................................................29
D
ATE SELECT ........................................................29
T
IME SELECT .........................................................29
D
ATE FORMAT .......................................................29
S
ERVICE MENU .....................................................30
F
AULT LOG ...........................................................30
F
AULT LOG DETAIL.................................................31
S
ERVICE MENU - TIME UNTIL SERVICE....................31
T
IME UNTIL SERVICE ..............................................31
D
IAGNOSTICS.........................................................32
I/O D
IAGNOSTICS ..................................................32
C
ONNECTOR J1 ....................................................32
C
ONNECTOR J2 .....................................................32
C
ONNECTOR J3 .....................................................33
C
ONNECTOR J4 .....................................................33
C
ONNECTOR J5 .....................................................33
C
ONNECTOR J6 .....................................................33
ECU (E
NGINE CONTROL UNIT) MONITOR (J1939) ..34
S
ERVICE MANAGER PIN INPUT ...............................34
ECU M
ONITOR INFORMATION (J1939) ...................34
I
NFORMATION SCREEN ONE ...................................34
I
NFORMATION SCREEN TWO ..................................35
ECU M
ONITOR RESERVED (J1939) .......................35
R
ESERVED SCREEN ONE .......................................35
R
ESERVED SCREEN TWO ......................................35
M
ODE MENU .........................................................36
A
UTOMATIC / MANUAL / CREEP MODE SELECTION ..36
M
EASURE UNITS MENU .........................................36
M
EASURE UNITS ...................................................37
P
IN MENU .............................................................38
I
NPUT PIN .............................................................38
C
RUISE CONTROL .................................................38
C
RUISE SELECT ....................................................38
C
ROSS CUT ..........................................................39
C
ROSS CUT ACTIVE / INACTIVE...............................39
V
EHICLE SPEED .....................................................39
M
AXIMUM SPEED SETTINGS MENU .........................39
P
IN CHANGE ..........................................................40
N
EW PIN ...............................................................40
I
NCLINOMETER ......................................................40
S
ET DEFAULT PARAMETERS ..................................40
D
RIVE MODES .......................................................41
F
AN DRIVE ............................................................41
B
RIGHTNESS ADJUST ............................................41
L
ANGUAGE MENU...................................................42
L
ANGUAGE OPTION ...............................................42
W
ARNING OIL-PRESSURE FAULT ............................42
W
ARNING SLOPE ANGLE - INHIBIT LIFT ..................42
W
ARNING SLOPE ANGLE - INHIBIT CUT .................. 43
W
ARNING OIL-PRESSURE FAULT ........................... 43
W
ARNING CLEAR RADIATOR SCREENS .................. 43
W
ARNING ENGINE FAULT ...................................... 44
W
ARNING FOOT PEDAL FAULT .............................. 44
W
ARNING BATTERY FAULT .................................... 44
W
ARNING CHARGE FILTER BLOCKED .................... 44
W
ARNING HYDRAULIC OIL-LEVEL LOW .................. 45
W
ARNING SERVICE NEEDED ................................. 45
W
ARNING SOLENOID FAULT .................................. 45
W
ARNING (TST) TILT SENSOR TECHNOLOGY FAULT45
W
ARNING MAXIMUM SLOPE ANGLE EXCEEDED ...... 46
CONTROLS CONTINUED
T
RACTION PEDAL ................................................. 46
S
TEERING TILT CONTROL ..................................... 46
H
ORN ................................................................... 46
P
OWER OUTLET ................................................... 47
S
EAT RIGHT-SIDE ARMREST AND POD .................. 47
T
OW VALVE .......................................................... 48
P
ARKING BRAKE RELEASE VALVE ......................... 48
L
IGHTING KIT (OPTIONAL) ..................................... 48
CABIN CONTROLS
C
AB CONTROLS .................................................... 49
OPERATION
D
AILY INSPECTION................................................. 50
O
PERATOR PRESENCE AND SAFETY INTERLOCK
S
YSTEM ............................................................... 51
P
ROCEDURE FOR OPERATION ............................... 52
T
O FIT THE CUTTER DECKS TO THE MACHINE....... 53
O
PERATION OF THE MACHINE .............................. 55
H
OW TO START THE ENGINE ................................ 55
H
OW TO DRIVE .................................................... 55
H
OW TO MOW ...................................................... 56
T
O STOP THE ENGINE .......................................... 56
T
O REMOVE A BLOCKAGE FROM CUTTING UNITS .. 56
T
RANSPORTING ON A TRAILER ............................. 57
S
LINGING AND JACKING THE MACHINE .................. 57
M
OWING ON SLOPES ............................................ 58
ADJUSTMENTS
G
ENERAL PRECAUTIONS........................................ 62
E
NGINE BELTS ..................................................... 62
W
EIGHT TRANSFER ADJUSTMENT .......................... 63
W
HEEL AND STEERING ALIGNMENT/ADJUSTMENT .. 63
H
EIGHT OF CUT ADJUSTMENT .............................. 65
H
EIGHT OF CUT ADJUSTMENT (WING AND FRONT
U
NITS) ................................................................. 66
G
ENERAL INSTRUCTIONS FOR GRAMMER SEATS ... 68
S
EAT (GRAMMER MSG85 ...................................... 69
A
IR SUSPENSION SEAT (GRAMMER MSG75 -521) .. 70
W
EIGHT ADJUSTMENT .......................................... 70
F
RONT AND BACK ADJUSTMENT ........................... 70
B
ACKREST EXTENSION ......................................... 70
L
UMBAR SUPPORT (OPTION) ................................. 71
L
EFT HAND ARMRESTS ......................................... 71
A
RMREST ADJUSTMENT ........................................ 71
B
ACKREST ADJUSTMENT ....................................... 71
M
AINTENANCE ...................................................... 72
A
IR SUSPENSION SEAT (GRAMMER MSG95 -721)... 73
W
EIGHT ADJUSTMENT .......................................... 73
H
EIGHT ADJUSTMENT ........................................... 73
A
RMRESTS ADJUSTMENT (OPTION) ....................... 73
A
RMREST (OPTION) .............................................. 74
B
ACKREST ADJUSTMENT (OPTION) ........................ 74
L
UMBER SUPPORT (OPTION) ................................. 74
B
ACKREST ADJUSTMENT (OPTION) ........................ 74
F
ORE / AFT ADJUSTMENT (OPTION) ...................... 75
M
ULTIFUNCTION ARMREST (OPTION) ..................... 75
M
AINTENANCE ...................................................... 75
MAINTENANCE AND LUBRICATION
M
AINTENANCE AND LUBRICATION CHARTS ............ 76
G
ENERAL PRECAUTIONS ....................................... 78
E
NGINE ................................................................ 80
E
NGINE LUBRICATION ........................................... 81
E
NGINE AUXILIARY BELTS ..................................... 82
E
NGINE COOLANT.................................................. 82
H
YDRAULIC SYSTEM ............................................. 84
H
YDRAULIC FILTER ............................................... 85
H
YDRAULIC TEST PORTS ...................................... 86
F
UEL .................................................................... 89
F
UEL SYSTEM ...................................................... 88
A
IR CLEANER ....................................................... 89
B
ATTERY .............................................................. 90
C
HARGE THE BATTERY ......................................... 91
E
NGINE EXHAUST ................................................. 91
D
IESEL PARTICULATE FILTER ................................ 92
H
YDRAULIC HOSES ............................................... 93
T
YRES ................................................................. 94
W
HEEL MOUNTING PROCEDURE ........................... 94
S
HACKLE "M" CARBIDE FLAIL BLADE MAINTENANCE 95
I
NSPECTING BLADES ............................................. 96
S
HARPENING BLADES ........................................... 96
B
ELT ADJUSTMENT ............................................... 96
F
OLDING ROPS ................................................... 97
C
ARE AND CLEANING ........................................... 98
M
OWER STORAGE ................................................ 99
L
UBRICATION OF CUTTING UNIT ........................... 100
PROBLEM SOLVING
ENGINE PROBLEM DIAGNOSTICS .......................... 102
QUALITY OF CUT
Q
UALITY OF CUT PROBLEM SOLVING ................... 104
T
HE STEP CUT .................................................... 105
S
CALPING ............................................................ 106
S
TRAGGLERS ....................................................... 107
S
TREAKS ............................................................. 108
W
INDROWING ...................................................... 109
M
ISMATCHED CUTTER DECKS .............................. 110
W
ASH BOARDING ................................................. 111
M
ARCELLING ....................................................... 112
T
ORN CROWNS ................................................... 113
L
AYING UNCUT GRASS ......................................... 114
FUSES AND RELAYS
F
USE AND RELAY/COMPONENT IDENTIFICATION ....116
SPECIFICATIONS
E
NGINE SPECIFICATION......................................... 119
D
IMENSIONS & WEIGHTS (ROPS MACHINE) ......... 120
D
IMENSIONS & WEIGHTS (CAB MACHINE).............. 122
M
ACHINE SPECIFICATION ..................................... 124
V
IBRATION ........................................................... 126
N
OISE ................................................................. 126
S
LOPES ............................................................... 126
C
UTTING PERFORMANCE ...................................... 126
C
UTTER DECK SPECIFICATION .............................. 127
R
ECOMMENDED LUBRICANTS ............................... 127
A
CCESSORIES ..................................................... 127
C
ERTIFICATES OF CONFORMITY ........................... 128
GUARANTEE
W
ARRANTY .......................................................... 132
S
ERVICE .............................................................. 132
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