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Rayjet 8015 - User Manual

Rayjet 8015
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SERVICE MANUAL
8015 Rayjet
07/09/2010 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 1 / 53
tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: rayjet@troteclaser.com www.rayjetlaser.com
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Summary

Main Components

Safety Information

General Safety Aspects

Overview of safety aspects and danger classification.

Laser Safety Details

Details on laser classes, invisible radiation, and risks.

Dangers of Electricity

Information on high voltage hazards and safety precautions.

Emission Indication and Safety Labeling

Explains LEDs, audible warnings, and required safety labels.

Beam Alignment Procedures

Laser Beam Alignment Guide

Step-by-step guide to aligning the laser beam path.

Laser Pointer Adjustment

Procedure for adjusting the laser pointer for accurate targeting.

Replacing the Laser Tube

Measuring Laser Power

Instructions for measuring laser output using a power meter.

Lasertube Replacement Procedure

Detailed steps for replacing the laser tube unit.

Adjusting Mini-Manager Options

Tab Options“ Configuration

Configuration of language, units, and job queue settings.

Tab Service“ Parameters

Explanation of parameters like Power test pulse, Tickle delay, and K1.

Tab Information“ Firmware Update

Guide to updating the machine's firmware.

Hardware Components and Maintenance

X- and Y-axis Overview

Maintenance and adjustment of the X and Y axis systems.

Adjusting the Offset (0;0 position)

Procedure to calibrate the home position reference switches.

Exchange of the reels on x-axis

Steps for replacing reels on the X-axis.

Exchange of the belt on x-axis

Process for replacing the X-axis drive belt.

X-belt tensioning instructions

Guidelines for proper X-axis belt tensioning.

Exchange of x-motor

Procedure for replacing the X-axis motor.

Exchange of x-axis

Steps to replace the entire X-axis assembly.

Exchange of y-motor

Procedure for replacing the Y-axis motor.

Electric System Overview

Overview of electrical components like boards, power supplies, motors, and keypad.

I;O, CPU, and Motor Boards

Visual identification of I/O, CPU, and motor boards.

CPU Board Details

Detailed view of the central processing unit board.

Motor Prints Identification

Image of the motor control circuit boards.

Power Supply Units

Identification of 30W and 12W power supply units.

Laser Tube Unit

Image of the laser tube unit.

Axis Motors Identification

Pictures of X, Y, and Z axis motors.

Keypad and Status LEDs

Diagram and explanation of the control keypad and status LEDs.

Wiring Diagrams Overview

Electrical schematics for the machine.

12 W Air-Cooled Wiring

Wiring diagram for the 12W air-cooled laser system.

30 W Air-Cooled Wiring

Wiring diagram for the 30W air-cooled laser system.

Error Codes Explained

Software Feedback Errors

List and explanation of software-generated error codes.

Hardware Feedback Errors

List of hardware-related error codes and their meanings.

Recommended Service Intervals

Recommended Tools

Recommended Spare Parts

Frequently Asked Questions (FAQs)

Engraving & Cutting Result Problems

Troubleshooting engraving and cutting quality issues.

Trotec Test Routine

Using test files to diagnose engraving quality problems.

Customer Experience Issues

Common problems and solutions based on user feedback.

Machine Malfunctions (No Error Code)

Addressing machine issues without specific error codes.

Machine Malfunctions (Error Code Created)

Solutions for specific error messages generated by the machine.

Software Problems

Troubleshooting issues related to the control software.

Laser Quick Check

Performing basic checks when no obvious problem is present.

Samples: Good vs. Bad Settings

Visual examples of good vs. bad engraving results.

Rayjet 8015 Specifications

General IconGeneral
BrandRayjet
Model8015
CategoryCutter
LanguageEnglish

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