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RCm TERA 1102 - User Manual

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TERA
33.TE.001 - TERA 1102 / 33.TE.013 - TERA 1102 T
33.TE.006 - TERA 1102 R/1 / 33.TE.014 - TERA 1102 RT
33.TE.003 - TERA 1303 / 33.TE.015 - TERA 1303 T
1/2021 Rev.04
RCM S.p.A.
via Tiraboschi, 4 - 41043 Casinalbo - Modena - Italia
Tel. +39 059 515 311 - Fax +39 059 510 783
www.rcm.it - info@rcm.it
MANUALE D’USO E MANUTENZIONE
ITA
INSTRUCTION AND MAINTENANCE HANDBOOK
EN
MANUAL DE USO Y MANTENIMIENTO
ES
MANUEL D’UTILISATION ET D’ENTRETIEN
FR
HANDLEIDING VOOR GEBRUIK EN ONDERHOUD
NL

Table of Contents

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Summary

General Safety Standards and Operation Rules

General Safety Rules

General safety rules and regulations for machine operation and user responsibilities.

Operating Standards and Maintenance Rules

Operating Rules

Rules to follow during operation, including operator authorization and machine stability.

Machine Components Overview

Brush Control Button

Controls brush operation, including switching, lowering, raising, and deactivating brushes.

GO GREEN Mode Button

Activates and automatically adjusts all functions for energy-saving operation.

Vacuum and Squeegee Control

Controls vacuum motors and squeegee lifting/lowering.

MY TERA Mode Button

Allows setting operating parameters like water, detergent, and brush pressure.

DETERSAVER Program Button

Selects desired dilution program, maintaining detergent percentage proportional to water.

Brush Pressure Adjustment Button

Adjusts the brush pressure on the floor.

Starter Switch

Controls the engagement of the general electrical system.

Steering Column Switch

Sets machine speed, forward/reverse drive, and activates the horn.

Brake Pedal (Hydraulic)

Controls the machine's braking (hydraulic).

Display Unit

Shows machine status, settings, and system information.

Scrubber Operation Procedures

Scrubber Commissioning Standards

Standard Operating Mode Guide

GO GREEN Operating Mode

MY TERA Operating Mode Guide

MY TERA Operating Mode Parameters

Squeegee Assembly and Adjustment

General Maintenance Procedures

Drive System Description

Steering System Details

Standard Braking System

Front Drive Wheel Electro-Brake

Details on the assisted braking system using the front electric drive wheel electro-brake.

Standard Braking System Operation

Front Drive Wheel Electric Brake

Details on the assisted braking system using the front electric drive wheel electro-brake.

Optional Rear Drive Wheel Electro-Brake

Optional Rear Electro-Brake System

Optional electro-brake system on rear drive wheels for braking.

Vacuum Motors

Battery Information and Maintenance

Battery Installation Guide

Electrical System Access and Components

Function Board Alarms

AL_1: Brush Ammeter Protection

Brush ammeter protection: check brush motor operation current.

AL_2: Vacuum Ammeter Protection

Vacuum ammeter protection: check vacuum motor absorption.

AL_3: Powerstage Failure

Powerstage failure: replace board.

AL_4: Function Overcurrent

Overcurrent: check motor connections and status.

AL_5: Function Overtemperature

Thermal protection: check absorptions.

AL_6: Act1 Limit Switch Fault

Actuator limit switch fault: check configuration, connections, and status.

AL_8: Act1 Timeout

Brush actuator timeout: check connections and obstructions.

AL_9: Act2 Timeout

Squeegee actuator timeout: check connections and obstructions.

AL_20: General EEprom Failure

EEPROM error: replace board.

AL_21: General Key-off Failure

Key-off failure: check key signal rebound and connections.

AL_22: General Main Relay Failure

Main relay failure: check connections, vacuum motor, and fuse.

AL_23: General Overvoltage

Overvoltage: check battery connections.

AL_24: Traction Battery Connection

Battery connection alarm: check traction mode and motor current.

AL_25: General Keyboard Failure

Keyboard communication failure: check connections.

AL_26: General RX-TX Traction

Traction communication failure: check connections.

Traction Inverter Alarms

AL TR 8: WATCH DOG

WATCHDOG circuit problem: check motor phase continuity, replace inverter if needed.

AL TR 13: EEPROM KO

Parameter memory problem: try CLEAR EEPROM, replace if unsuccessful.

AL TR 17: LOGIC FAILURE #3

Hardware circuit failure protecting against overcurrent peaks: replace inverter logic.

AL TR 18: LOGIC FAILURE #2

Hardware circuit failure for sine wave timing: replace inverter logic.

AL TR 19: LOGIC FAILURE #1

Overvoltage/undervoltage: check cause (e.g., high regeneration, low battery).

AL TR 30: VMN LOW

Low phase voltage: check motor power cables, replace system power section if needed.

AL TR 31: VMN HIGH

High phase voltage: check motor power cables, replace system power section if needed.

AL TR 37: CONTACTOR CLOSED

Contactor closed when not piloted: check/replace contactor.

AL TR 38: CONTACTOR OPEN

Contactor open when piloted: check wiring, replace if necessary.

AL TR 49: I=0 EVER

Zero piloting current detected: sensor damaged, replace control.

AL TR 53: STDBY I HIGH

Piloting current always high: control damaged, replace control.

AL TR 60: CAPACITOR CHARGE

Pre-charge capacitor voltage not reaching full capacity: check loads and system power.

AL TR 61: HIGH TEMPERATURE

Control temperature exceeded: machine stops for cooling.

AL TR 65: MOTOR TEMPERATURE

Motor temperature exceeded: machine stops for cooling.

AL TR 75: CONTACTOR DRIVER

Low contact coil voltage: check coil for shorts, replace circuit if persistent.

AL TR 76: COIL SHORTED

General contactor diagnosis: check coil excitation and function.

AL TR 78: VACC NOT OK

Accelerator pedal pressed without gear request: check wiring.

AL TR 79: INCORRECT START

Incorrect start-up sequence: repeat correct sequence (sit, gear, accelerate).

AL TR 80: FWD+BACK

Simultaneous forward and backward gear request.

AL TR 86: PEDAL WIRE KO

Accelerator potentiometer central unit interrupted: check CPOT.

AL TR 236: WRONG BATTERY TYPE

Incorrect battery type setting: check parameter setting.

AL TR 237: -

Warning for SLIP parameter manipulation: check hardware setting menu.

AL TR 248: CAN BUS KO.

CAN communication interruption: check CAN H/L wiring.

AL TR 250: SENS MOTOR TEMP. KO

Motor temperature probe interrupted: check wiring, replace probe.

AL TR 251: HANDBRAKE

Handbrake engaged warning: release lever before starting sequence.

AL TR 253: ENCODER ERROR

Encoder error: check wiring, replace sensor, system inhibits operation.

AL TR 254: AUX OUTPUT KO

Auxiliary output failure (parking brake): check wiring, replace inverter if brake is ok.

Periodic Controls, Maintenance, and Safety Checks

Troubleshooting Guide

Troubleshooting Common Defects

RCm TERA 1102 Specifications

General IconGeneral
BrandRCm
ModelTERA 1102
CategoryScrubber
LanguageEnglish

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