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Red Seal Measurement Neptune RML2000 User Manual

Red Seal Measurement Neptune RML2000
60 pages
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Neptune RML2000
Mass Flowmeter
Installation Manual
M-614(I)
RML2000
IMPORTANT: To ensure proper installation of this product, thoroughly review the information in this
revision of the manual. Information is subject to change as new features are implemented. Failure to
follow instructions may result in system malfunction.
www.redsealmeasurement.com
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Red Seal Measurement Neptune RML2000 Specifications

General IconGeneral
BrandRed Seal Measurement
ModelNeptune RML2000
CategoryMeasuring Instruments
LanguageEnglish

Summary

Warnings, Cautions, and Notes

Definitions of Warnings, Cautions, and Notes

Explains the purpose of warnings, cautions, and notes in the manual.

Notice and Disclaimers

Outlines the terms of use, copyright, and liability for the manual's content.

Electrostatic Discharge (ESD) Precautions

Handling Electrostatic Sensitive Devices

Details essential precautions for safely handling electronic components sensitive to static discharge.

Software and Configuration Updates

Prolink Software Update

Information on the required Prolink 3 software for zeroing and configuration of RML Series meters.

Installation and Connection Procedures

Modbus Units Connection

Details power and data connections for the Modbus units.

Pulse Output Units Connection

Details power and pulse output wiring for the Pulse Output units.

Meter Zeroing Procedures

Zeroing Modbus Units via ProLink 3

Procedure for zeroing Modbus units using ProLink 3 software.

Zeroing Pulse Output Units with Button

Procedure for zeroing Pulse Output units using the dedicated zero button.

Zeroing Pulse Output Units via ProLink 3

Details using Prolink 3 for zeroing Pulse Output units.

Functional Overview

System Component Descriptions

Describes the RML2000 Coriolis meter and E4000 electronic register system.

Specifications and Approvals

RML2000 Meter Specifications

Details physical, flow, operating, and dimension specifications for the RML2000 meter.

E4000 Register Specifications

Lists display, power, relay, valve, probe, and communication specs for the E4000 register.

Custody Transfer and Safety Approvals

Details custody transfer approvals and safety certifications (UL, CSA) for E4000 and RML2000.

System Components

RML2000 Coriolis Mass Flowmeter

Explains the construction and function of the RML2000 Coriolis meter.

E4000 Electronic Register Head

Describes the E4000 register, its enclosure, mounting, and operator interface.

Display, Keypad, and Temperature Compensation

Details the E4000's display, keypad, and optional RTD temperature compensation.

Valve Control and Junction Box

Describes solenoid valves for flow control and the junction box's connectivity role.

Printer and Mobile Computer Interface

Details printer and mobile computer connectivity for data management.

Installation and Truck Preparation

Introduction and Initial Setup

Outlines installation prerequisites, parts check, and truck preparation steps.

Installing the RML2000 Mass Flowmeter

Covers mounting the RML2000 meter securely and correctly.

Retrofit Installation and E4000 Register Mounting

Details installing a retrofit RML2000 and positioning the E4000 register.

RTD Installation and Wiring

Explains how to install and wire the RTD temperature probe for compensation.

Single Stage LPG Solenoid Valve

Guides on mounting and wiring the single stage LPG solenoid valve.

Dual Stage LPG Valve Installation and Wiring

Details the installation and wiring for the dual stage LPG solenoid valve.

Dual Stage LPG Valve Wiring Details

Continues the wiring instructions for the dual stage valve, including terminal connections.

Junction Box and Printer Installation

Covers selecting a location and mounting the junction box and printer.

E4000 Register Head Wiring

Details wiring connections for the E4000 register to valves and other components.

Junction Box Wiring Connections

Explains how to connect power and data cables to the junction box terminal blocks.

Wiring RML2000 Meter to E4000 Register

Details connecting the RML2000 meter's power/encoder cable to the E4000 register.

Printer Installation and Junction Box Power

Guides on installing the printer and connecting power to the junction box.

Junction Box Truck Power Connections

Details connecting the junction box to the truck's power sources and grounds.

Mobile Computer Connection

Describes how to connect a mobile computer to the junction box for data access.

Startup and Calibration

E4000 Command Menu Overview

Introduces the main menus (Route, Supervisor, W&M) of the E4000.

Route and Supervisor Mode Functions

Details operations in Route Mode and functions for supervisors.

Weights and Measures (W&M) Mode

Explains accessing and using the W&M mode for calibration.

Configuring the E4000 in W&M Mode

Step-by-step guide to configure E4000 settings like serial numbers, units, and resolution.

Printer and RTD Configuration Settings

Details settings for printer status check and RTD activation.

Configuring and Zeroing the RML2000

Initial Configuration and Connection

Steps to configure E4000 for RML meter, check voltage, and connect computer.

Prolink Connection and Verification

Detailed steps for connecting Prolink software to the meter and verifying settings.

Meter Configuration Checks in Prolink

Guides on checking and applying meter configuration settings in Prolink's Flow tab.

Density and Frequency Tab Configuration

Details configuration parameters for Density and Frequency tabs in Prolink.

Transmitter Options and Meter Warm-up

Covers enabling transmitter options and the procedure for warming up the meter.

Performing Mass Flow Zero Calibration

Step-by-step guide to perform a mass flow zero calibration using Prolink.

Calibrating the E4000 Volumetric K-Factor

Pre-Calibration Steps and Shift Report

Instructions before calibration, including printing shift reports and selecting Route mode.

Entering Volume Calibration Menu

Steps to navigate the E4000 to the volume calibration menu.

Product Selection and Manual Calibration

Guides on selecting product, class, and entering K-Factor manually.

Auto-Calibration Procedure

Steps for performing an automatic calibration using a volumetric prover.

Prover Volume Entry and K-Factor Calculation

Details entering prover volume and calculating the new K-Factor.

Verifying K-Factor and Temperature Compensation

Steps to verify K-Factor accuracy and temperature compensated volume.

Printing a Calibration Report

Procedure for Printing Calibration Reports

Steps to print a calibration report from the E4000 unit.

Installation Checklists

Junction Box, Register, and Printer Checks

Comprehensive checklists for junction box, register, and printer installation.

Solenoid Valve and System Checks

Final checks for LPG solenoid valves and system operation after installation.

E4000 Initialization Procedure

Reinitializing the E4000 System

Steps to reset the E4000 to factory defaults, including RTD recalibration.

Re-entering Configuration and System Data

Guides on re-entering calibration, product, and system data after initialization.

Responsible Recycling

E4000 Material Management and Recycling

Information on managing and recycling end-of-life E4000 materials.

Materials for Disposal and Recycling

Lists specific materials requiring proper disposal or recommended for recycling.

Power/Data Cable Wire Color Conversion Chart

Matching Cable Wire Colors

Chart to convert wire colors between E4000 end, Belden, Carol, and junction box end.