•
•
Figure
1.1
2.1
2.2
3.1
3.2
3.3
3.4
3.5
3.6
4.1
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
5.9
5.10
5.11
5.12
Table
2.A
2.B
2.C
2.0
3.A
3.B
3.C
5.A
LIST OF FIGURES
Title Page
FlexPak Plus Complete Controller
and Typical Motor. . . . . . . . . . . . . . . . . . . . . . 1
Basic Controller and Auxiliary Panel ...... . 3
FlexPak Plus Complete Controller
with Modification
Kits ... .. . ... .. .. ... .. 4
Enclosure Mounting Minimum
Distances .................. . ... . . ... .. 9
Mounting and Wiring Or ientations . . ..... 10
Mounting Dimens ions ................... 11
System Connection Diagram . ..... . ...... 12
50-Hz Resistor Removal ................. 13
HP/ Current Scaling Pins ................ 14
Regulator Module Pots ..... . .. . .. . ...... 16
Pin Alignment .... ........ .. . ........... 19
Auxiliary Panel Mounting ................ 19
Dynamic Braking Kit .... . ...... .. ... . .. . 20
Dynamic Braking Kit Installed ............ 21
Dynamic Braking Connections ........... 21
Reversing Contactor Connections ........ 21
Automatic Reversing Kit ............. .... 21
Tachometer Feedback Kit . . ... .. .. .... ... 22
Jumpers J1, J2 ......... .. ... ... .. .... . . 23
Feedback Connection on
Regulator Module . .. .......... ........ 23
Voltage / Tachometer Follower ............ 24
Jumper
J1 ............................. 24
Figure
5.13
5.14
5.15
5.16
5.17
5.18
5.19
5.20
5.21
5.22
5.23
5.24
5.25
5.26
5.27
6.1
6.2
6.3
6.4
6.5
6.6
6.7
LIST OF TABLES
Title
Page
FlexPak Plus Features Summary . . ........ 5
Specifications ... ....... . .. ........ . . . .. . 6
Fuse Requirements ...... .. . .. ........... 7
0-C Motor / Controller / Transformer
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . 7
Typical Wire, Fuse Sizes ................. 10
Reliance Electric Isolation Transformers .. 13
Horsepower Calibration .... .... ......... 14
Modification Kit Quick Reference List ..... 20
iii
Table
5.B
5.C
5.0
6.A
6.8
6.C
7.A
Title
Page
Instrument Interface Kit ................. 25
Jumper Jl , mA Pins . .... ............... 25
Field Supp ly Kit ......................... 26
Connecting Field Supply ............... . . 26
Torque Taper Kit ... .. ... . ... ............ 26
Torque Curves .... . .... .. ............... 26
Auxiliary M Contactor Kit . ... ... ....... . . 27
External Wiring, Auxiliary M .. . .......... 27
Test Meter Adapter .......... . . . . .. ...... 28
Dancer Follower Module ................ 28
Jumpers
J1, J2 and Resisto r (R6) .... ... . 29
Master Isolated Reference
Receiver Kit ............... . . . ........ 29
Jumpers
J1 and J2 on Switc h
Receiver Module ........ .. ............ 30
Jumper
J1 on Reference
Receiver Module ... .. .. . .............. 30
Connecting User-supplied
FM and RM Contactors .... . ... .. .. .. . . 31
Unidirectional Control Circuit ............ 34
Bidirectiona l Control Circuit ..... .. ....... 35
Relay Control Sequencing . .. ........ . ... 35
Regulation Module Screen ............... 36
Controller Schematic .................... 43
Modification Kits Schemati cs ......... 44, 45
Controller Technical Data .. . ... .. ........ 46
Title
Page
Tachometer Voltage Scaling ..... .. ....... 22
Wire Specifications ..................... 23
Test Adapter Terminals, Readings ...... .. 28
Color Coding System ........... ... ...... 34
Troub leshooting Sugg estions for
the Basic Controller . ..... ............. 37
Troubleshooting Suggestions for
the Complete Controlle r ............... 40
Replacemen t Modules ..... .. ....... .. ... 47
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