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Rem GrainVac VR12 User Manual

Rem GrainVac VR12
100 pages
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Part Number:9000-00-0042 R3
Revised: Oct/17
Read this manual before using product. Failure
to follow instructions and safety precautions
can result in serious injury, death, or property
damage. Keep manual for future reference.
OPERATION MANUAL
ORIGINAL INSTRUCTIONS

Table of Contents

Questions and Answers:

Rem GrainVac VR12 Specifications

General IconGeneral
BrandRem
ModelGrainVac VR12
CategoryConstruction Equipment
LanguageEnglish

Summary

1. Introduction

1.1. Equipment Purpose and Intended Use

Defines the primary function, intended applications, and operational boundaries of the GrainVac.

1.2. Components Overview

Identifies and illustrates the major components and their functions within the GrainVac.

2. Safety

2.1. Safety Communication and General Rules

Explains safety symbols, signal words, general responsibilities, and required equipment.

2.2. Personal Protective Equipment (PPE)

Details essential personal protective equipment (PPE) needed for safe operation.

2.3. Operational Hazard Safety

Covers work area, power drives, lockout, rotating parts, flighting, tires, and overhead power lines safety.

2.4. Safety Decals

Explains the importance, location, and proper installation of safety decals.

3. Transport

3.1. Transport Safety

Provides critical safety guidelines for moving the GrainVac to different locations.

3.2. Attaching and Transporting Procedures

Details the steps for securely attaching and transporting the GrainVac with a tractor or truck.

4. Operation

4.1. Operating Safety

Outlines essential safety practices to follow during GrainVac operation.

4.2. Pre-Operational Checklist

Lists critical checks to perform before operating the GrainVac for safety and performance.

4.3. Lockout and Break-In Procedures

Details lockout steps and initial machine break-in procedures.

4.4. Setup and Tractor Requirements

Specifies tractor requirements and guides positioning and setup at the work site.

4.5. Component Operation and Monitoring

Explains jack stabilization, auger lift, and tachometer/hour meter functions.

4.6. Grain Vacuum Operation Procedure

Provides a step-by-step guide for operating the GrainVac for material vacuuming.

4.7. Performance Optimization

Offers tips on hose use, characteristics, and the "9 S's" for maximizing performance.

4.8. Shutdown Procedures

Outlines the steps for safely shutting down the GrainVac after use, including emergency shutdown.

5. Maintenance

5.1. Maintenance Safety

Outlines safety precautions and requirements for performing maintenance.

5.2. Maintenance Schedule

Provides a table detailing maintenance tasks at specified intervals.

5.3. Fluids & Lubricants

Lists the types and capacities of fluids and lubricants required for the equipment.

5.4. Maintenance Procedures Overview

Details step-by-step instructions for various maintenance tasks.

5.4.1. Drive Component Maintenance

Covers shear bolts, PTO, belts, chains, sprockets, and idler pulley maintenance.

5.4.2. Door and Bearing Cartridge Maintenance

Details maintenance for end dump doors, rotors, wear wraps, and bearing cartridges.

5.4.3. Gearbox Maintenance

Provides instructions for gearbox removal, oil checking, and breather cleaning.

6. Service

6.1. Service Safety

Outlines safety precautions and requirements for performing service tasks.

6.2. Flighting and Bushing Service

Details procedures for flighting removal/replacement and split taper bushing service.

6.3. Rotors and Wear Wraps Service

Covers rotor and bearing cartridge removal, inspection, and wear wrap replacement.

6.4. Drum Maintenance

Provides instructions for drum removal, cleaning, and maintenance.

7. Storage

7.1. Storage Safety and Procedures

Outlines safety precautions and steps for placing the GrainVac into storage.

7.2. Removing from Storage

Provides instructions for preparing the GrainVac for use after a storage period.

8. Troubleshooting

8.1. Suction and Performance Issues

Addresses problems with vacuum suction, grain flow, and overall performance.

8.2. Auger and Drive System Problems

Covers issues with augers, belts, chains, shear pins, and gearbox engagement.

8.3. Material Output and Grain Damage

Discusses problems with material output, exhaust, and grain damage.

9. Appendix

9.1. Technical Specifications

Lists the technical specifications for the GrainVac VR12 model.

9.2. Bolt Torque Values

Provides torque specifications for various SAE and metric bolts.

9.3. Certifications

Details the EC Declaration of Conformity and applicable standards.

Limited Warranty