REYMSA COOLING TOWERS, INC.
www.reymsa.com
The
All-Fiberglass
Cooling Towers
35
C. OPERATION
C.1 FAN CONTROL - VFD
Variable Frequency Drives (VFDs) are the preferred method for both fan motor and capacity control on
Closed Circuit Fluid Coolers. Using a VFD in Closed Circuit Fluid Cooler applications has advantages over
traditional single or two speed motor control. The primary purpose of controlling a motor with a VFD is to
save energy and operating cost. In addition, it reduces the mechanical and electrical stress on the motor
and mechanical equipment.
Applications utilizing variable frequency drives (VFDs) for the fan motor control must use inverter duty
motors built in compliance with NEMA Standard MG-1, part 31. All Premium efciency motors used by
REYMSA Towers allow to work with VFDs.
When using a Variable Frequency Drive, REYMSA recommends a Motor Shaft Grounding Ring (optional
accessory)to prevent damage on the motor bearing. See section “A.2.8.5. MOTOR SHAFT GROUNDING
RING” for more information.
C.1.1 PARAMETERS FOR VFD OPERATION
Most VFD brands include protections for overcurrent, overheating, unexpected failures, in addition to a soft
starting processes by means of acceleration and deceleration ramps, which offers an increase of the life of
the motor and fan.
REYMSA recommends using the following basic operation parameters on their Closed Circuit Fluid Cooler to
ensure a long life expectancy.
Maximum Frequency
Usually 60 Hz. This data is shown on the motor data plate.
Minimum Frequency
REYMSA recommends operating motor at 25% of nominal
speed.
Minimum speed for gear driven models must be 450 RPM.
Minimum operating frequency can be calculated:
▪ If the motor is operated below 25% of nominal speed.
▪ If gear box is operated with motors working below 450 RPM.
WARRANTY VOID
OPERATION RANGE
FREQ
MAX
FREQ
MIN
FREQ
Figure C-1: VFD operation range.
Nominal Vel * 0.25 = Min Vel
(RPM on motor plate) (RPM)
60 Hz * Min Vel
Min Freq =
Nominal Vel
TEFC and TEAO motors used for typical Closed Circuit Fluid Cooler applications may
lose proper cooling at very low fan or VFD speeds. REYMSA recommends
a minimum fan operation at 25% of nominal speed.
CAUTION
Operation