Rotax RM1 - Maintenance of Kart; Maintenance Plan

Operator`s Manual RM1
Seite/page 110/132 ROTAX KART RM1 Ausgabe/Edition 01/2006
5. MAINTENANCE OF KART
5.1. MAINTENANCE PLAN
NOTES
ENGINE
BEFORE EVERY OPERATION AFTER EVERY OPERATION EVERY 2 HOURS OF OPERATION EVERY 5 HOURS OF OPERATION EVERY 10 HOURS OF OPERATION EVERY 50 HOURS OF OPERATION
Check oil level in gearbox
X
Check friction lining of flywheel clutch
regarding wear, replace if needed
X
min. layer thickness:
1,5 mm / 0.06 in.
Exchange oil in gearbox
X
after first 5 hours of operation,
then after every 50 hours of
operation
Clean exhaust valve and check if moving
freel
y
X
Check overflow bottle, empty if needed
X
Tear-down inspection of engine
(must be conducted by an authorized
ROTAX Service Center)
X
Inspect following components
and replace if requested:
piston, piston pin and piston
pin bearing, conrod and
conrod bearing, main bearings
of crankshaft.
Clean airfilter, apply oil, replace in case
of visible dama
g
e
X
use air filter cleaner kit
Visually inspect connections between
engine and carburetor and check fit and
tightness of intake silencer
X
right after every collision
Visually inspect fuel filter regarding dirt,
replace if needed
X
Replace fuel filter
X
Renew damping material in after muffler
of exhaust system
X
Check fit and tightness of exhaust
X
Inspect for oil or water on the leakage
bore at the crankcase
X right after every collision
Verify a tight fit and non leakage of
radiator hoses and clamps at engine and
radiator
X
right after every collision
Replace spark plu
g
X
as requested
Overload clutch inspection X
FREQUENCY