Saeco Classic User Manual

Saeco International Group SEPT.: 2003
All parts of the present service manual are the property of Saeco International Group. All rights reserved. The manufacturer
is not responsible for any errors or omissions in the present document. Any reproduction or unauthorised use of this manual
without the prior written permission of the manufacturer or by contractual agreement is prohibited.
ROYAL CLASSIC
ROYAL EXCLUSIV
ROYAL DIGITAL
ROYAL DIGITAL REDESIGN
ROYAL DIGITAL PLUS
ROYAL PROFESSIONAL
ROYAL PROFESSIONAL REDESIGN
ROYAL CAPPUCCINO
ROYAL CAPPUCCINO REDESIGN
ROYAL COFFEEBAR
ROYAL OFFICE
SERVICE
MANUAL
Revision 4
Saeco

Saeco Classic Specifications

General

Type	Espresso Machine
Boiler Material	Stainless Steel
Pump Pressure	15 bar
Power	1050 W
Operation	Manual
Body Material	Plastic

Summary

CHAPTER 1 INTRODUCTION

1. Documents required

List of necessary documents and requirements for authorized repair.

2. Equipment

List of required tools and equipment for repair work.

3. Material

List of materials and their brands used in the repair process.

4. Safety instructions

Essential safety guidelines and precautions for handling electrical equipment.

5. Overview of product range

Comparison table detailing features of different Saeco Royal coffee machine models.

CHAPTER 2 TECHNICAL DATA

1. Technical Data Royal (Classic)

Specifications for the Saeco Royal Classic coffee machine model.

2. Technical Data Royal (Digital/Digital Redesign/Exclusive)

Specifications for Saeco Royal Digital, Redesign, and Exclusive models.

3. Technical Data Royal (Cappuccino/Professional Instant Steam/Cappuccino Redesign)

Specs for Royal Cappuccino, Prof. Instant Steam, and Cappuccino Redesign.

4. Technical Data Royal (Professional-Rapid Steam/Prof. Redes. Digital Plus/Coffeebar)

Specs for Royal Prof. Rapid Steam, Redesign, Digital Plus, and Coffeebar.

5. Technical Data Royal (Office)

Specifications for the Saeco Royal Office coffee machine model.

CHAPTER 3 OPERATION

1. Operation (Royal Classic)

Operating instructions and procedures for the Saeco Royal Classic coffee machine.

2. Operation (Royal Exclusive/Digital/Digital Redes.)

Operating guide for Saeco Royal Exclusive, Digital, and Digital Redesign models.

3. Operation (Profess. Instant Steam Cappuccino/Cappuccino Redesign / Profess. Redesign)

Operation guide for Prof. Instant Steam, Cappuccino, and Redesign models.

4. Operation (Professional-Rapid Steam/Coffeebar/ Digital Plus)

Operating instructions for Royal Prof. Rapid Steam, Coffeebar, and Digital Plus.

5. Operation (Royal Office)

Operating guide for the Saeco Royal Office coffee machine.

CHAPTER 4 FUNCTIONS AND TIMING

1. Water system

Detailed explanation of the water circulation and component functions.

2. Electrical system

Overview of the machine's electrical components and their interconnections.

CHAPTER 5 SERVICE PROGRAMME

1. Service programme (R. Classic)

Service functions and test modes for the Saeco Royal Classic.

2. Service programme (Royal Digital/Exclusive/Digital Redes.)

Service functions for Royal Digital, Exclusive, and Digital Redesign models.

3. Service programme (Professional Instant Steam/Cappuccino/ Cappuccino Redesign)

Service functions for Royal Prof. Instant Steam, Cappuccino, Redesign.

4. Service programme (R. Professional Rapid Steam/ Profess. Redes./Digital Plus/Coffeebar)

Service functions for Royal Prof. Rapid Steam, Redes., Digital Plus, Coffeebar.

5. Service Programme (Royal Office)

Service functions for the Saeco Royal Office coffee machine.

CHAPTER 6 FAULTS

1. Faults

Common faults and their potential causes, categorized by machine component.

CHAPTER 7 FAULT DIAGNOSIS

1. Fault detection (Royal Classic)

Diagnostic steps for troubleshooting issues specific to the Royal Classic model.

2. Fault detection (R. Dig./Excl./Prof./Coffeeb.)

Troubleshooting guide for Royal Digital, Exclusive, Professional, Coffeebar models.

CHAPTER 8 REPAIRS / SERVICE SCHEDULE

1. Repairs schedule

List of activities for performing machine repairs efficiently.

2. Service schedule

Scheduled maintenance tasks and required activities for servicing.

3. Final test

Procedures and criteria for verifying machine functionality after repair.

CHAPTER 9 DISASSEMBLY

1. Disassemble housing

Step-by-step instructions for removing the machine's outer casing.

2. Disassembling the electronic system

Guide for safely removing and handling the machine's electronic components.

3. Disassembling doser flap valve

Instructions for removing the doser flap valve mechanism.

4. Disassembling doser switch

Procedure for removing the doser switch assembly.

5. Disassembling the grinder

Detailed steps for taking apart the coffee grinder mechanism.

6. Adjusting the grinder

Guidance on setting and adjusting the coffee grinder level.

7. Disassembling the grinder motor

Procedure for removing and replacing the grinder motor.

8. Disassemble the instantaneous water heater

Instructions for removing the machine's instantaneous water heater unit.

9. Disassembling the gears

Steps for removing and accessing the machine's gear mechanism.

10. Assembly/adjustment of instantaneous water heater

Guidance on reassembling and adjusting the water heater unit.

11. Disassembling the pump

Procedure for removing and replacing the water pump.

12. Disassembling System 2 (Rapid steam)

Instructions for disassembling the rapid steam system components.