This document is the Assembly and Operating Manual for the SCHUNK OSE Swivel Unit. It provides comprehensive information for the safe and appropriate use, installation, and maintenance of the product.
Function Description
The SCHUNK OSE Swivel Unit is a device primarily designed for swiveling permissible attachment parts or workpieces. It is intended for industrial and industry-oriented use, integrating with control systems that comply with basic safety principles according to DIN EN ISO 13849-2. The product is suitable for installation in a machine/system.
The manual details several variants of the OSE swivel unit, including:
- OSE swivel angle 90°, adjustment range of end positions 2° (Variant A)
- OSE swivel angle 180°, adjustment range of end positions 2° (Variant A)
- OSE swivel angle 180°, adjustment range of end positions 90° stepless (Variant B)
- OSE swivel angle 180°, adjustment range of end positions 2°, pneumatic intermediate position (M, Variant C)
- OSE with electrical feed-through (EDF, Variant D)
The swivel unit can be equipped with magnetic sensors (MMS) or inductive proximity switches (IN) for position monitoring. It also supports rotary transmission lead-through for pneumatic and electrical connections.
Important Technical Specifications
Pressure Medium: Compressed air, compressed air quality according to ISO 8573-1:7 4 4
Nominal Working Pressure: 6 bar
Min. Pressure: 4.5 bar
Max. Pressure: 8 bar
Ambient Conditions and Operating Conditions:
- Ambient Temperature: +5 °C to +60 °C
- Protection Class IP: 54
- Noise Emission: ≤ 70 dB(A)
Mechanical Connection (Evenness of the Mounting Surface):
- Edge length < 100: Permissible unevenness < 0.02
- Edge length > 100: Permissible unevenness < 0.05
Mounting of the Adapter Plate (OSE 14):
- Dowel pin: Ø4
- Cylinder screws: M4
- Max. depth of engagement: 7 mm
- Min. depth of engagement: 4 mm
Mounting of the Adapter Plate (OSE 22-63):
- Cylinder Screw (M5 for OSE 22-40, M6 for OSE 45, M8 for OSE 57, M10 for OSE 63):
- Max. depth of engagement: 14 mm (OSE 22-40), 20 mm (OSE 45), 36 mm (OSE 57), 25 mm (OSE 63)
- Max. depth of engagement Klemmscbeibe C: 20 mm (OSE 22-40)
- Minimum screw-in depth: 20 mm (OSE 22-40), 23 mm (OSE 45), 36 mm (OSE 57), 35.9 mm (OSE 63)
- Fitting Screw (M5 for OSE 22-40, M6 for OSE 45, M8 for OSE 57, M10 for OSE 63):
- Max. depth of engagement: 10 mm (OSE 22-40), 12 mm (OSE 45), 16 mm (OSE 57), 10 mm (OSE 63)
- Max. depth of engagement Klemmscbeibe C: 16 mm (OSE 22-40)
- Minimum screw-in depth: 10 mm (OSE 22-40), 12 mm (OSE 45), 16 mm (OSE 57), 20 mm (OSE 63)
Pneumatic Connection (Hose Connection):
- Main connections (A, B, C) for swivel 0°/180° end position and 90° intermediate position.
- Hose-free direct connections (a, b, c) for swivel 0°/180° end position and 90° intermediate position.
- OSE 57: Direct connection on both sides R 1/4" Seal thread with screw plugs from accessory pack.
Cable Connection (Rotating Mounting Plate):
- Plug Connector for Sensor Connection: 4 x M8 (OSE 22-34), 4 x M12 (OSE 40-45), 8 x M12 (OSE 57)
- Bending Radius: Optimum bending radius for continuous movement: 10 x cable diameter
Usage Features
The manual emphasizes several key usage features:
- Adjustable Swivel Angle: The OSE units allow for adjustment of the swivel angle, including end positions (0°/180°) and intermediate positions (90°). Specific procedures are provided for OSE 14, OSE 22-57, and OSE 63.
- Pneumatic Connections: The product offers various pneumatic connection options, including hose connections and hose-free direct connections, to suit different application requirements. One-way-restrictors are recommended for connection.
- Sensor Integration: The OSE units are equipped for integrating sensors (magnetic or inductive proximity switches) to monitor positions. Instructions are provided for assembling and adjusting these sensors for different OSE sizes and variants.
- Electrical Feed-Through (EDF): For sizes 22-57, an electric feed-through can be installed in the Swivel Unit, allowing for electrical connections through the rotating part. Detailed instructions are provided for installation, including routing the cable spiral and securing connections.
- Safety Features: The manual highlights the importance of observing safety distances, deactivating safety devices, and securing against inadvertent reactivation of energy supply. It also stresses the need for appropriate protective measures to secure danger zones and prevent access to movement ranges during operation.
Maintenance Features
The manual outlines essential maintenance procedures to ensure the longevity and safe operation of the OSE Swivel Unit:
- Maintenance and Lubrication Intervals: A CAUTION is given regarding material damage due to hardening lubricants, recommending reduction of lubricant intervals accordingly. The interval for the swivel unit is 2 million cycles, and for EDF is 2 million cycles.
- Lubricants/Lubrication Points: SCHUNK recommends specific lubricants for different components:
- The teeth and the pinion: Toothgood 1
- All seals: Rivolta F.L.G. GT-2
- Metallic sliding surfaces: Renolit HLT 2
- During maintenance, all greased areas should be treated with lubricant and wiped with a lint-free cloth.
- Assembly of Seals and Piston: Detailed instructions and diagrams are provided for assembling seals and pistons for OSE 34-40 and OSE 57, including mounting the seal, expansion sleeve, sealing, assembly taper, piston, and calibration sleeve.
- Disassembly of Product: Step-by-step instructions are given for disassembling the product for OSE 14, OSE 22-45, OSE 57, and OSE 63. This includes removing air connections, covers, circlips, pistons, and shock absorbers. Special notes are provided for variants with integrated air passage.
- Servicing and Assembling the Product: General maintenance guidelines include cleaning all parts thoroughly, checking for damage and wear, replacing worn parts/seals, and treating all greased areas with lubricant. It is also advised to assemble the product in the opposite order of disassembly, ensuring no O-rings are damaged and securing all screws and nuts with Loctite no. 243, tightening to the appropriate torque.
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