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Scotchman 9012-24M - User Manual

Scotchman 9012-24M
100 pages
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You have downloaded a manual for our
Model 9012-24M Ironworker.
This manual does not include all of the
optional tooling for this machine.
If you would like a tooling manual,
please download our #40 Tooling Manual.
WARNING
SAFETY GLASSES REQUIRED WHEN
OPERATING OR OBSERVING THIS MACHINE
NEVER-
NEVER-
NEVER-
NEVER-
NEVER-
NEVER-
NEVER-
TO PREVENT SERIOUS BODILY INJURY
Operate, install tooling, service or adjust machine without
operator's manual and safety film.
Service machine with electrical power connected.
Operate any station without the respective strippers or
Operate machine with protective guards removed.
Place any part of your body under blade, punch or moving
Operate punch station without checking the punch to die
alignment and tightness.
Punch half holes, punch or shear unknown materials, side load
DO NOT REMOVE THIS SIGN FROM THIS MACHINE
REV. 0310
FOR MORE INFORMATION CONTACT SCOTCHMAN INDUSTRIES INC.
1-800-843-8844
003100
proper instructions and without reading and understanding the
hold-downs in place.
members.
(Check alignment and tightness daily.)
press brakes.
AT
LUBRICATE
BEFORE
OPERATING
19103 0481
LUBRICATE
BEFORE
OPERATING
19103 0481
3120 0389
DANGER
SERIAL
SCOTCHMAN INDUSTRIES, INC.
PHILIP, SOUTH DAKOTA, U.S.A.
MADE IN U.S.A.
MODEL
FLA
HZ
PH
H.P.
VOLT
BLADE LENGTH
PH. 605-859-2542
PSI
DO NOT EXCEED
3 X 3 X 1/4
WHEN MITERING
0502003195
JOG
START
STOP
RUN
JOG
START
SHEAR
PUNCH
PROBE
004085
9012-24M
MACHINE CAPACITIES
SPEC. BASED ON MILD STEEL-65,000 PSI TENSILE
PUNCH PUNCH
STROKE
FLAT SHEAR ANGLE SHEAR
90 TONS
Ø27 THRU 25MM
Ø1-1/16 THRU 1"
2.25" - 57MM
12" - 300MM
150X150X12MM
6"X6"X 1/2"
25X200 - 6X600MM
1X8 - 1/4X 24"
BLADE LENGTH 24" - 600MM
#019139 5,03
THROAT DEPTH
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Summary

Introduction

Safety Precautions

Warranty Information

Details the manufacturer's warranty terms and coverage for the machine and components.

Warning Labels

Installation and Setup

Physical Dimensions

Lists the machine's key physical measurements in inches and centimeters.

Machine Moving Procedures

Provides instructions and cautions for safely moving the ironworker machine.

Physical Inspections

Outlines essential checks after locating the machine to identify shipping damage.

Electrical Requirements

Details voltage, phase, and wire gauge specifications for safe electrical hookup.

Machine Start-Up Procedure

Step-by-step guide for powering on the machine and initial setup.

Stroke Inspection and Adjustment

Instructions for checking and adjusting the punch ram's stroke for proper operation.

Maintenance

Lubrication Guidelines

Recommends oil and grease for shear blades, punch/die, and other moving parts.

Routine Lubrication Schedule

Specifies daily and weekly greasing for machine pins, ram, and fittings.

Scheduled Maintenance Program

Outlines maintenance tasks for every 500 and 1000 hours of operation.

Machine Operation

Punch Station Operation

Instructions for using the punch station, including safety and tool alignment.

Stripper Adjustment

Details how to adjust the stripper for proper punch operation and to prevent damage.

Bar Shear Operation

Instructions for safely operating the bar shear, including hold-down use.

Shear Arm Adjustment

Steps for adjusting the shear arm for proper blade alignment and performance.

Shear Blade Adjustment

Procedure for setting blade clearance and parallelism for optimal cuts.

Optional Tool Operation

6 x6 Angle Shear Tool

Information on the 6x6 angle shear's capacity and operation.

6 x6 Angle Shear Installation

Steps for mounting and setting up the 6x6 angle shear.

6 x6 Angle Shear Operation

Guidelines for using the 6x6 angle shear, including lubrication and blade care.

Rod Shear Tool

Details the rod shear's capabilities and how to operate it.

Rod Shear Installation

Instructions for installing the rod shear tool.

Rod Shear Operation

Operating procedures for the rod shear, including stroke setting.

6 x6 Ninety Degree Notcher

Information on the 6x6 notcher's capacity and application.

6 x6 Ninety Degree Notcher Installation

Steps for installing the 6x6 notcher in different stations.

6 x6 Ninety Degree Notcher Operation

How to operate the 6x6 notcher, including lubrication and slug removal.

Notcher Blade Replacement

Procedure for rotating or replacing the notcher blades.

Rectangle Notcher Tool

Details the rectangle notcher's function and capacity.

Rectangle Notcher Installation

How to mount the rectangle notcher in the punch station.

Rectangle Notcher Operation

Operating instructions for the rectangle notcher, including stroke setting.

12 and 24 Inch Brakes

Information on the available brake lengths and their tonnage.

Brake Installation

How to install the 12 or 24 inch brake on the ironworker.

Brake Operation Procedures

Guidelines for safe and effective operation of the ironworker brakes.

Angle Iron Brake Tool

Description of the angle iron brake and its capacity.

Angle Iron Brake Installation

Steps for installing the angle iron brake.

Angle Iron Brake Operation

How to operate the angle iron brake safely.

Channel Shear Tool

Information on the channel shear's capacity and what it can cut.

Channel Shear Installation

Steps for installing the channel shear tool.

Channel Shear Operation

How to operate the channel shear, including blade adjustment and lubrication.

Pipe Notcher Tool

Details the pipe notcher's purpose and capabilities.

Pipe Notcher Installation

Instructions for installing the pipe notcher.

Pipe Notcher Operation

Operating guidelines for the pipe notcher.

Picket Tool Installation and Operation

How to install and operate the picket tool.

Square Tube Shear Tool

Information on the square tube shear's capacity and material thickness.

Square Tube Shear Installation

Steps for mounting and setting up the square tube shear.

Square Tube Shear Operation

Operating procedures for the square tube shear.

Optional Punch and Die Holders

Overview of various optional punch and die holder accessories.

2-1;2 and 3 Inch Die Inserts

Details on die inserts for oversize punching applications.

Offset Die Holder for Flange Punching

Information on the offset die holder for structural shapes.

6 x6 Die Holder

Details the 6x6 die holder's capacity and installation.

#45 Punch Retaining Nut

Information regarding the #45 punch retaining nut.

Heavy Duty Split Ring Retaining Nut

Instructions for using the heavy duty split ring retaining nut.

Optional Gauging Equipment

Overview of available gauging equipment for the machine.

48 Inch Deluxe Back Gauge

Details on the 48-inch back gauge and its features.

Urethane Stripper

Features and benefits of the urethane stripper for reduced distortion.

Changing Urethane Springs

Procedure for replacing urethane springs in the stripper unit.

Installing Urethane Stripper, Punch & Die

Step-by-step guide for installing the urethane stripper and punch/die.

Weld Coupon Bender Tool

Information on the weld coupon bender for testing weld soundness.

Weld Coupon Bender Tool Installation

How to mount and set up the weld coupon bender.

Weld Coupon Bender Tool Operation

Operating instructions for the weld coupon bender.

Multi-Shear Tool

Description and application of the multi-shear tool.

Multi-Shear Tool Installation

Steps for installing the multi-shear tool.

Multi-Shear Tool Operation

Operating procedures for the multi-shear tool.

Trouble Shooting Guide

Electrical Troubleshooting - Motor

Common electrical issues with the motor and how to resolve them.

Limit Switch Inspection

Procedure for checking the functionality of limit switches.

Control Valve Inspection

How to inspect the control valve for proper operation.

Hydraulic System Troubleshooting

Common problems and solutions related to the hydraulic system.

Cylinder Seal Replacement

Step-by-step guide for replacing seals in the hydraulic cylinder.

9012 Ironworker Parts Lists

Shear Arm Assembly Parts List

List of parts for the shear arm assembly.

Punch Assembly Parts List

List of parts for the punch assembly.

Stripper Assembly Parts List

List of parts for the stripper assembly.

Urethane Stripper Parts List

List of parts for the urethane stripper.

Upper Arm Assembly Parts List

List of parts for the upper arm assembly.

Upper Panel and Stroke Control Parts List

List of parts for the upper panel and stroke control.

Hold Down Assembly Parts List

List of parts for the hold down assembly.

Cylinder Assembly Parts List

List of parts for the cylinder assembly.

Connecting Link Assembly Parts List

List of parts for the connecting link assembly.

Power Unit Parts List

List of parts for the power unit.

Electrical Unit Parts List

List of parts for the electrical unit.

Standard Die Holder and Inserts Parts List

List of parts for the standard die holder and inserts.

Punch Retaining Nuts Parts List

List of parts for punch retaining nuts.

Supplement for Older Models

Shear Arm Assembly for Older Models

Parts list for the shear arm assembly on older serial number machines.

Shear Blade Adjustment for Older Models

Procedure for adjusting shear blades on older serial number machines.

Scotchman 9012-24M Specifications

General IconGeneral
BrandScotchman
Model9012-24M
CategoryLathe
LanguageEnglish

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