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SICK FLOWSIC550

SICK FLOWSIC550
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MMMI
MMMOPERATING INSTRUCTIONS
O P E R A T I N G I N S T R U C T I O N S
FLOWSIC550
Gas flow meter

Table of Contents

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SICK FLOWSIC550 Specifications

General IconGeneral
BrandSICK
ModelFLOWSIC550
CategoryMeasuring Instruments
LanguageEnglish

Summary

1 About this document

1.1 Function of this document

Describes the purpose and content of the operating instructions for the FLOWSIC550.

1.2 Scope of application

Defines the applicability of the operating instructions to the specific measuring device.

1.3 Further information

Directs users to observe supplied documents for additional details.

1.4 Symbols and document conventions

Explains symbols and conventions used in the document for clarity and safety.

2 For your safety

2.1 Basic safety information

Covers essential safety principles, correct use, and document retention for user safety.

2.2 Warning information on device

Explains device-specific warning symbols and their importance for user safety.

2.3 Intended use

Specifies the intended purpose and applications of the FLOWSIC550 gas flow meter.

2.4 Operation in potentially explosive atmospheres

Details safety requirements and precautions for operation in hazardous environments.

2.5 Restrictions of use

Outlines usage limitations and conditions to ensure safe and effective operation.

2.6 Responsibility of user

Defines user responsibilities regarding operation, knowledge, and hazard assessment.

2.7 Information on cybersecurity threats

Addresses cybersecurity risks and the need for a comprehensive security concept.

3 Product description

3.1 Product identification

Provides details for identifying the product, including name and manufacturer information.

3.2 Measuring principle

Explains the ultrasonic transit time difference measurement principle used by the FLOWSIC550.

3.2.2 Volume conversion (optional)

Details the optional volume conversion feature for converting gas volume to base conditions.

3.3 System components

Describes the main components of the FLOWSIC550 measuring system, including meter body and SPU.

3.3.1 Meter body

Details the meter body, its flange standards, and the internal flow conditioner.

3.3.2 Ultrasonic transducers

Explains the role and quality of ultrasonic transducers for accurate measurement.

3.3.3 Signal processing unit (SPU)

Describes the SPU's functions, components, and interfaces for data communication.

3.4 Interfaces

Lists and describes the various interfaces supported by the FLOWSIC550 for connectivity.

3.4.1 Digital outputs

Explains the functionality and configuration of the digital pulse and status outputs.

3.4.2 Serial data interface

Details the RS485 serial data interface for communication and power supply.

3.4.3 Service interface

Describes the M12/USB service interface for connecting to the FLOWgate™ software.

3.5 FLOWgateTM operating software

Introduces the FLOWgate™ software for device operation and configuration.

3.5.1 Overview

Provides an overview of the FLOWgate™ software functions and capabilities.

3.5.2 System requirements

Lists the system requirements for installing and running the FLOWgate™ software.

3.6 Volume conversion (option)

Details the volume conversion functionality, including methods and settings.

4 Transport and storage

4.1 Transport

Provides guidelines and safety warnings for transporting the measuring device.

4.2 Storage

Specifies recommended storage conditions to maintain device integrity.

5 Project planning

5.1 Preparing the measuring point

Guides on selecting a suitable installation location and ensuring clearance.

5.2 Choosing flanges, gaskets and other components

Advises on selecting appropriate mounting materials for secure installation.

6 Mounting

6.1 Safety

Highlights critical safety precautions and warnings during the mounting process.

6.2 Scope of Delivery

Details the product's delivery contents and necessary inspection upon receipt.

6.3 Fitting in the pipeline

Provides step-by-step instructions for installing the device into the pipeline.

6.4 Signal processing unit alignment

Guides on adjusting the signal processing unit for optimal installation and function.

7 Electrical installation

7.1 Safety

Emphasizes electrical safety precautions and warnings during installation.

7.2 Opening and closing the electronics cover

Provides instructions for safely opening and closing the device's electronics cover.

7.3 Electrical connections

Details the electrical connections, terminal assignments, and wiring requirements.

7.3.1 Cable specifications

Specifies requirements for cables, including flame retardancy and operating temperature.

7.4 Battery operation

Explains battery operation, service life, and power management considerations.

7.5 Installing the pressure and temperature sensor

Provides instructions for installing the optional pressure and temperature sensors.

8 Commissioning

8.1 Important information

Highlights prerequisites and important notes before commencing commissioning.

8.2 Commissioning with the FLOWgateTM operating software

Guides on commissioning the device using the FLOWgate™ software.

8.2.1 Auxiliary means and accessories required

Lists the necessary auxiliary means and accessories for commissioning.

8.3 Connecting to the device

Details the steps for connecting the service adapter to the device for commissioning.

8.3.1 Field setup wizard

Guides through initial setup parameters like identification, system, and user settings.

8.3.1.1 Identification

Covers device serial numbers, data, name, and location information.

8.3.1.2 Systemuser

Guides on setting device date/time, units, and managing user accounts.

8.3.1.3 Warnings

Explains how to configure warning limits and activate user warnings.

8.3.1.4 ArchiveLogbooks

Details settings for logbooks, event logging, and data archive intervals.

8.3.1.5 IO Configuration

Guides on configuring parameters for the device's interfaces.

8.3.1.6 EVC (Electronic Volume Converter)

Details configuration steps for the optional Electronic Volume Converter.

8.3.1.7 Finalize

Covers final steps like resetting counters, generating reports, and checking device status.

8.3.2 Function check after commissioning

Explains how to check the device status after commissioning to ensure correct operation.

9 Operation

9.1 Operating using the display

Explains how to operate the device using its on-board display and push button.

9.2 Display in the symbol bar

Describes the symbols shown in the status bar and their meanings.

9.3 Battery fill level display

Explains how the battery fill level is displayed and indicated.

10 Maintenance

10.1 Maintenance work

Provides general warnings and guidance for performing maintenance tasks.

10.2 Cleaning

Details the correct procedures and precautions for cleaning the device.

10.3 Information on handling lithium batteries

Covers safety, transport, storage, and disposal of lithium battery packs.

11 Troubleshooting

11.1 Contacting customer service

Instructs users on when and how to contact customer service for assistance.

12 Decommissioning

12.1 Safety information on decommissioning

Provides safety instructions to be observed during the decommissioning process.

12.2 Return delivery

Details procedures for contacting, obtaining clearance, and packaging for return delivery.

13 Technical data

13.1 Dimension drawings

Presents dimensional drawings of the FLOWSIC550 for installation planning.

13.2 Technical data

Presents comprehensive technical specifications, parameters, and approvals for the device.

13.3 Application ranges

Illustrates pressure loss characteristics across different flow rates and sizes.

14 Annex

14.1 Type plates

Shows examples of device type plates, detailing key specifications and certifications.

14.2 Control drawing

Provides control drawings with detailed electrical connection parameters for hazardous locations.

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