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Siemens Milltronics BW500 User Manual

Siemens Milltronics BW500
220 pages
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Operating Instructions
Milltronics BW500 and BW500/L
12/2016Edition
Integrators

Table of Contents

Other manuals for Siemens Milltronics BW500

Questions and Answers:

Siemens Milltronics BW500 Specifications

General IconGeneral
DisplayLCD with backlight
EnclosureNEMA 4X/IP65
TypeIntegrator
Accuracy0.5% of rate
CommunicationModbus RTU
Power Supply24 VDC
Operating Temperature-20 to 50 °C (-4 to 122 °F)

Summary

Integrators

Operating Instructions

Overview of the manual's purpose and scope for BW500 and BW500/L units.

Safety Guidelines

Qualified Personnel

Defines the qualifications required for personnel installing and operating the device.

Legal Information

Warning notice system

Explains the grading and use of safety alert symbols and notices in the manual.

Proper use of Siemens products

Guidelines for the correct usage, transport, storage, installation, and maintenance of Siemens products.

Safety Notes

The Manual

Milltronics BW500 and BW500/L

Milltronics BW500

Description of the BW500 integrator for belt scales and weighfeeders.

Milltronics BW500/L

Description of the BW500/L integrator for basic belt scale applications.

Milltronics BW500 and BW500/L features

Highlights key features and communication protocols supported by the BW500/L.

Specifications

Power

Details on AC and DC power requirements and fuse specifications.

Application

Information on compatible scales and sensors for the BW500 and BW500/L.

Accuracy

Specifies the accuracy rating for the device.

Environmental

Details on operating location, altitude, temperature, and humidity.

Enclosure

Information about the enclosure type, dimensions, and material.

Programming

Methods available for programming the device.

Display

Description of the liquid crystal display capabilities.

Memory

Details on program and parameter storage and battery backup.

Inputs

Specifications for load cell, speed sensor, mA, and auxiliary inputs.

Outputs

Specifications for mA, load cell, speed sensor, remote totalizer, and relay outputs.

Communications

Details on communication ports and compatibility.

Cable

Specifications for cable types and lengths for various connections.

Options

Information on optional components like speed sensors and communication modules.

Installation

Dimensions

Provides physical dimensions of the unit and mounting hole details.

Layout

Diagram illustrating the internal layout of components and their locations.

Optional Plug-ins

Instructions for installing optional modules like SmartLinx and mA I/O board.

Optional Components and their Locations

Illustrates the physical placement of optional components within the enclosure.

Interconnection

General guidelines and diagrams for connecting the unit to other devices.

Auxiliary Inputs

Details on connecting and programming auxiliary input functions.

Auto Zero

Description of the auto zero calibration function.

RS232 Port 1

Wiring and connection details for the RS232 port.

Remote Totalizer

Connection details for remote totalizer inputs.

mA Output 1

Specifications and connection for the mA output.

Relay Output

Details on connecting and assigning functions to relay outputs.

RS485 Port 2

Wiring and connection details for the RS485 port.

RS232 Port 3

Wiring and connection details for the RS232 port.

Power Connections

Instructions for connecting the unit to AC or DC power sources.

mA I/O Board Connections

Diagram and description of mA I/O board connections.

Installing/replacing the back-up battery

Procedure for installing or replacing the memory backup battery.

Start Up

Keypad

Description of the unit's keypad layout and functions.

Program Mode

Explanation of the program mode for parameter configuration.

RUN Mode

Description of the RUN mode for normal operation.

Initial Start Up

Step-by-step guide for the initial setup of the BW500 and BW500/L.

Load Cell Balancing

Procedure for electronically balancing load cell input signals.

Zero Calibration

Instructions for performing a zero calibration.

Span Calibration

Instructions for performing a span calibration.

Recalibration

Belt Speed Compensation

Procedure to adjust belt speed for accurate rate computation.

Material Tests

Methods for verifying span calibration accuracy and compensating for material flow.

Design Changes

Explains the impact of parameter changes on calibration effectiveness.

Routine Zero

Step-by-step instructions for performing a routine zero calibration.

Initial Zero

Procedure for performing an initial zero calibration when required.

Direct Zero

Method for directly entering the zero reference count.

Auto Zero

Explanation of the automatic zero calibration function.

Routine Span

Step-by-step instructions for performing a routine span calibration.

Initial Span

Procedure for performing an initial span calibration when required.

Direct Span

Method for directly entering the span reference count.

Multispan

Functionality for calibrating the unit for multiple feed conditions.

Online Calibration

Feature for checking and adjusting span calibration without interrupting material flow.

Factoring

Method for calculating test load values against a new reference.

Linearization

Procedure to compensate for non-linear responses in the weighing system.

Operation

Load Sensing

Requirement for a load signal to calculate rate and totalize material flow.

Speed Sensing

Requirement for a speed signal for accurate rate and totalization.

Differential Speed Detection

Feature for monitoring speed at two points to detect speed differences.

Moisture Compensation

Function to compensate for the moisture component of material being weighed.

Incline compensation

Compensation for varying vertical forces due to conveyor inclination.

Modes of Operation

Description of the RUN and PROGRAM modes of operation.

Damping

Controls the response speed of displayed readings and output functions.

mA I/O (0/4-20 mA)

Configuration and functionality of mA outputs and inputs.

Relay Output

Assignment of relays to alarm functions and their operation.

Totalization

Functionality for accumulating material flow based on belt speed and load.

PID Control

Hardware

Hardware requirements for operating the BW500 as a controller.

Connections

Details on connecting instruments for PID control applications.

Setup and Tuning

Guidance on qualifying and quantifying PID control terms for system tuning.

PID Setup and Tuning

Recommended procedures for tuning PID control terms at initial start-up.

Programming

Steps for programming the PID controller function.

Batching

Connections

Typical ladder logic and relay assignments for batch operations.

Programming

Configuration of pre-warn and batch setpoint functions.

Operation

Managing batch operations: start, pause, resume, and cancel.

Communications

BW500 and BW500/L and SmartLinx

Compatibility with Siemens SmartLinx for industrial communication systems.

Connections

Guidelines for proper wiring and cable selection for communication problems.

Configuring Communication Ports

Setup of communication ports using parameters P770-P789.

Dolphin Protocol

Description of the proprietary Siemens Milltronics protocol for Dolphin Plus.

Modbus RTU/ASCII Protocol

Industry standard protocol for communication between devices.

Modems

General guidelines and connection advice for modems.

Error Handling

Explanation of Modbus responses and error handling procedures.

Parameters

P000 Security Lock

Locks the program editor to prevent parameter changes.

Start Up (P001 to P017)

Minimum parameter programming required before calibration and RUN mode entry.

Relay/Alarm Function (P100 - P117)

Parameters specific to the use of relay and alarm functions.

mA I/O Parameters (P200 - P220)

Parameters specific to the use of mA outputs and inputs.

Online Calibration Options (P355 - P358)

Options for enabling and configuring online calibration features.

Linearization Parameters (P390 - P392)

Parameters used to compensate for non-linear response of the weighing system.

Proportional Integral Derivative (PID) Control

Parameters for configuring and controlling PID systems.

Batch Control (P560 – P568)

Parameters specific to using the BW500 as a batch controller.

Totalization (P619 - P648)

Parameters specific to the use of BW500 and BW500/L totalizers.

Test and Diagnostic (P900 - P951)

Parameters used for testing and diagnostic purposes.

Troubleshooting

Generally

General steps for troubleshooting common issues.

Specifically

Specific error codes and their corresponding messages and actions.

Certification

Parameters unlocked when certification switch is set:

Lists parameters that remain accessible when the certification switch is set.

Certification Printing

Conditions and required data for certification printing.

Appendix

Appendix I

Contains supplementary information on memory backup, software updates, and calibration criteria.

Appendix II

Provides a history of software revisions and their changes.

Technical support

Information on how to obtain technical support and access online resources.

Glossary

Auto Zero

Definition of the automatic zero calibration function.

Auxiliary Inputs

Definition of programmable external contact functions.

Batching

Definition of accumulating a predetermined quantity of material.

Contacts

Definition of electrical conductor junctions in open or closed states.

Damping

Definition of control over response speed of readings and output functions.

Design Rate

Definition of maximum material flow rate for an application.

Differential Speed

Definition of speed difference at two points in a mechanical system.

Direct Span

Definition of entry of previously recorded span value.

Direct Zero

Definition of entry of previously recorded zero value.

Factoring

Calculation of test load value using current span as reference.

Inclinometer

Device that accepts incline information about conveyor or scale.

Initial Span

Reference span for determining deviation of other spans.

Initial Zero

Reference zero for determining deviation of other zeros.

Input/Output Trim

Adjustment and verification of mA values with an external source.

Linearization

Compensation for non-linear output caused by varying load rates.

Load Cell

Strain Gauge transducer proportional to applied force.

LVDT

Electromechanical transducer for displacement measurement.

mA

Unit of measure for current flow, milliamperes.

Material Test

Material samples used to verify span calibration accuracy.

Modbus

Industry standard protocol for SCADA and HMI systems.

Moisture sensor

mA input function for incorporating moisture readings.

Multispan

Calibration required for each material to realize maximum accuracy.

PID

Proportional Integral Derivative control for feed rate adjustment.

RAM

Random Access Memory.

Random Access Memory

Memory with read and write capabilities.

Relay

Electromechanical device with contacts that can be closed or opened.

Routine Span

Any operator initiated span calibration.

Routine Zero

Any operator initiated zero calibration.

Setpoint

Value the integrator tries to match.

SmartLinx

Interface to popular industrial communication systems.

SPA

Single Parameter Access for viewing or editing parameters.

Span

Count value representing mV signal at 100% design load.

Span Register

Count of span calibrations performed since last master reset.

Test Weight

Calibrated weight representing a certain load on the scale.

Totalizer

Incremental counter recording total material monitored.

Zero Register

Count of zero calibrations performed since last master reset.

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