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Siemens SIMATIC PCS 7 Function Manual
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SIMATIC
Process Control System PCS 7
High Availability Process Control
Systems (V9.0)
Function Manual
Valid for PCS 7 as of V9.0
05/2017
A5E39221836-AA
Security information
1
Preface
2
Basics of high availability
3
High availability solutions in
PCS 7
4
Advantages of high
availability components
5
Replacing components and
plant changes
6
Failure, switchover and
reintegration of high
availability components
7
Diagnostics
8
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 Security Information
7
2 Preface
9
Process Control System PCS
9
Diagnostics
11
3 Basics of High Availability
15
Motivation for Using High Availability Process Control Systems
15
Plant-Wide Availability Considerations
18
PCS 7 Redundancy Concept
19
Advantages of the PCS 7 Redundancy Concept
19
PCS 7 Redundancy Concept 1 (Fieldbus Based on PROFIBUS DP)
20
PCS 7 Redundancy Concept 2 (Fieldbus Based on PROFINET IO)
22
Features of the PCS 7 Redundancy Concept at a Glance
24
Features for the Configuration Phase
26
Features for the Commissioning and Operation Phases
27
Features for Servicing and System Expansions
29
Definition of Availability
30
Definition of the Standby Modes
31
Redundancy Nodes
32
4 High Availability Solutions in PCS 7
35
Solutions for the I/O
35
Redundant I/O
38
Switched I/O
42
Components in the Distributed I/O
45
Redundant Interface Modules in Distributed I/O
45
Redundant I/O Modules
46
Redundant Actuators and Sensors
48
Solutions for Automation Systems
50
Hardware Components of the S7-400H
50
How the SIMATIC S7-400H as Operates
53
Solutions for Communication
54
Network Components
56
Media Redundancy Protocol
59
Solutions for the Terminal Bus
61
Connecting PC Stations to the Terminal Bus
61
High Availability Terminal Bus
61
Redundant, High Availability Terminal Bus
63
Redundant, High Availability Terminal Bus Based on the Parallel Redundancy Protocol (PRP)
64
Solutions for the Plant Bus
68
Connecting PC Stations to the Plant Bus
68
High Availability Plant Bus
69
Redundant, High Availability Plant Bus
71
AS 410H on Redundant, High Availability Plant Bus
74
Solutions for the Fieldbus
76
Redundant PROFIBUS DP
76
High Availability Fieldbus Based on PROFINET
78
Gateway between Redundant and Non-Redundant PROFIBUS DP
80
Connecting PROFIBUS PA to PROFIBUS DP
81
High Availability PROFIBUS PA
83
Connecting the FOUNDATION Fieldbus to PROFIBUS DP
87
High Availability FOUNDATION Fieldbus
90
Solutions for Integrating a PCS 7 System in a Domain
93
Solutions for os Servers
94
Solutions for os Clients
97
Additional os Clients
97
Permanent Operability
97
Solutions for SIMATIC BATCH
99
Solutions for the Route Control Server
102
Solutions for the Engineering Station
104
Time Synchronization
105
5 Advantages of High Availability Components
107
Creating and Expanding a Project with Pre-Configured Stations
107
SIMATIC H Station
108
Overview of Configuration Steps
108
How to Add a SIMATIC H Station to Your Project
108
How to Insert Synchronization Modules into the H CPU
110
How to Configure Redundant Communication Processors
111
How to Set the CPU for the Reaction of the Input/Output Modules to Channel Faults
113
Communications Connections
115
Overview of Configuration Steps
115
Configuring the Connection to the Terminal Bus
115
How to Configure the Redundant Terminal Bus on the Basis of the Parallel Redundancy
115
Protocol
115
How to Connect Singular Components to the Redundant Terminal Bus on the Basis of the Parallel Redundancy Protocol
116
How to Configure a High Availability Plant Bus
117
How to Configure Redundant PROFIBUS DP
119
How to Configure a High Availability Fieldbus on the Basis of PROFINET
122
How to Configure a Media-Redundant Fieldbus on the Basis of PROFINET
125
How to Configure the Redundant PROFIBUS PA
128
How to Configure the Redundant FOUNDATION Fieldbus
130
Distributed I/O
133
Overview of Configuration Steps
133
How to Configure the Redundant Interface Module for the I/O Device
133
How to Configure Redundant Input/Output Modules (PROFIBUS DP)
136
How to Configure Redundant Input/Output Modules (PROFINET IO)
140
How to Configure the Redundancy for HART Field Devices
142
How to Configure the y Link
145
Configuring a Bus Link for PROFIBUS PA
147
Configuring a Bus Link for FF and Compact FF Segment
148
Configuration of Redundant Signals
151
Operator Stations
152
Overview of Configuration Steps
152
How to Configure an os Server and Its Redundant os Partner Server
152
How to Set the Project Path of the Target os and Standby os
155
How to Set the Redundancy Connection for between an os and as
156
How to Configure Redundancy for os Servers on the Engineering Station
159
How to Set the Redundancy Connection for os Servers
161
How to Determine the S7 Programs You Want to Assign to a Given os
162
How to Configure an os Client
163
How to Configure an os Client for Permanent Operability
165
How to Download a SIMATIC PCS 7 Project to the Target System
168
Evaluating the Redundancy Tag "@RM_MASTER" with Scripts
169
SIMATIC BATCH Stations
170
Overview of Configuration Steps
170
How to Configure a BATCH Server and Its Redundant BATCH Partner Server
170
How to Configure a BATCH Client
172
How to Set the Redundancy Monitoring of BATCH Servers
174
How to Configure the Redundancy Connection for BATCH Servers on the Engineering Station
175
How to Set the Redundancy Connection for BATCH Servers
176
How to Download the Target Systems for SIMATIC BATCH
176
SIMATIC Route Control Stations
178
Overview of Configuration Steps
178
How to Configure a Route Control Server and Its Redundant Route Control Partner Server
178
How to Configure a Route Control Client
180
How to Configure a Redundant Connection between a Route Control Server and as
183
How to Set the Redundancy Connection for Route Control Servers
185
How to Set the Redundancy of the Route Control Servers
186
How to Download the Target Systems for SIMATIC Route Control
186
Archive Servers (Process Historian and Information Server)
187
How to Configure a Process Historian and Its Redundant Partner Server
187
6 Replacing Components and Plant Changes
189
Failure and Replacement of Components
189
Replacement of SIMATIC Components in Runtime
189
Replacement of Bus Components in Runtime
191
Replacement of Operator Stations in Runtime
192
Replacement of BATCH Stations in Runtime
193
Replacement of Route Control Stations in Runtime
194
Plant Changes in Runtime
196
7 Failure, Switchover and Reintegration of High Availability Components
199
Failure of Redundant Interface Modules
199
Failure of Redundant I/O Modules
199
Automation System
202
Failure of the Master CPU
202
Failure of a Fiber-Optic Cable
202
Communication
204
Failure of Redundant Bus Components
204
OS Server
205
Failure, Switchover and Restarting Redundant os Servers
205
BATCH Server
210
Failure of BATCH Servers
210
Route Control Server
211
Reaction of Route Control Servers to Failures
211
OS Clients
213
Switchover Characteristics os Clients with Permanent Operability
213
BATCH Clients
215
Switchover Characteristics of BATCH Clients
215
Route Control Clients
216
Switchover Characteristics of Route Control Clients
216
Guide to Updating a Redundant os in Runtime
217
Introduction
217
Overview of the Required Tasks
219
Phase 1: Updating Server_2
224
Phase 2: Updating os Clients Interconnected to Server_2
227
Phase 3: Download of Connections, Gateways and Changes to the as
229
Phase 4: Updating os Clients Interconnected to Server_1
230
Phase 5: Updating Server_1
232
Guide to Updating a Redundant BATCH Server in Runtime
236
Software Update (Migration)
236
Guide to Updating a Redundant Route Control Server in Runtime
237
Updating a Redundant Route Control Server in Runtime
237
Redundancy Behavior of the PCS 7 OS, SIMATIC BATCH and SIMATIC Route Control Servers
239
8 Diagnostics
243
Advanced Self-Diagnostics of Communication Connections
244
State of Redundant Operator Stations in Diagnostic Pictures
245
Index
247
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Configuration Manual
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Service Manual
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System Manual
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Operation And Maintenance
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Programming And Operating Manual
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Programming Manual
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Manual
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Getting Started
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Operating Instructions
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Read Me
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Commissioning Manual
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Introduction
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Siemens SIMATIC PCS 7 Specifications
General
Brand
Siemens
Model
SIMATIC PCS 7
Category
Control Systems
Language
English
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