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Skyjack SJ643 TH User Manual

Skyjack SJ643 TH
108 pages
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OPERATING
MANUAL
SJ643 TH & SJ843 TH
TELEHANDLER
216201ADA
July 2018
ANSI/CSA

Table of Contents

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Skyjack SJ643 TH Specifications

General IconGeneral
BrandSkyjack
ModelSJ643 TH
CategoryBoom Lifts
LanguageEnglish

Summary

Section 1 – About Your Telehandler

1.1 Read and Heed

Operator must read and understand manual, labels, and warnings for safe operation.

1.2 Symbols & Nomenclature

Explains symbols and terminology used in the manual for clarity and understanding.

1.3 Forklift Hand Signals

Illustrates standard hand signals used for communicating with telehandler operators.

1.4 Major Assemblies

Identifies and describes the four primary assemblies of the telehandler.

1.5 Serial Number Nameplate

Details the information provided on the telehandler's serial number identification plate.

1.6 Operator's Responsibility for Maintenance

Outlines the operator's duties concerning daily inspections and overall machine upkeep.

Section 2 – Operator Safety

2.1 Electrocution Hazard

Warns about electrocution from overhead power lines and specifies safe approach distances.

2.2 Safety Precautions

Lists essential safety rules and prohibitions to prevent accidents during operation.

2.3 Cab Access

Provides instructions for safely entering and exiting the telehandler's operator cab.

2.4 Jobsite Inspection

Emphasizes the need for a thorough jobsite inspection to identify potential hazards.

Section 3 – Familiarization

3.1 Component Identification

Identifies and illustrates the various components of the telehandler.

3.2 Manual Storage Box

Locates and explains the function of the manual storage compartment on the telehandler.

3.3 Operator's Cab Controls

Details the operation of controls within the operator's cab, including joysticks and dash controls.

3.4 Key Safety Features

Explains built-in safety mechanisms like alarms, seat belts, and interlocks.

3.5 Available Optional Equipment

Lists and briefly describes various optional equipment that can be fitted to the telehandler.

3.6 Common Optional Attachments

Introduces and describes common attachments available for the telehandler.

Section 4 – Pre-operation

4.1 Operator's Responsibility

Outlines the operator's duties prior to each work shift, including inspections and tests.

4.2 Visual and Daily Maintenance Inspections

Provides a detailed checklist for inspecting the telehandler's components and systems.

4.3 Pre-Operation Function Tests

Describes procedures for testing the telehandler's functions to ensure proper operation.

4.4 Operator's Checklist

Offers a printable checklist for recording pre-operation inspections and function tests.

Section 5 – Operation

5.1 Starting the Engine

Guides the operator through the safe procedure for starting the telehandler's engine.

5.2 Driving the Telehandler

Covers safe driving practices on level terrain and slopes, including speed and steering.

5.3 Steering Modes

Explains the operation and use of four-wheel, front-wheel, and crab steering modes.

5.4 Operating the Boom

Details how to safely raise, lower, extend, and retract the telehandler's boom.

5.5 Frame Leveling

Describes the process of leveling the telehandler's frame for stability.

5.6 Attachment Tilting

Explains how to tilt the attachment forward and backward for load placement.

5.7 Handling Loads Safely

Provides critical warnings and guidelines for safe load handling, including capacity limits.

5.8 Handling Loads at Ground Level

Details procedures for picking, transporting, and placing loads at ground level.

5.9 Handling Loads at Variable Heights

Covers the safe picking and placing of loads at various heights and reaches.

5.10 Parking and Shutting Down

Outlines the correct procedure for parking and safely shutting down the telehandler.

5.11 DEUTZ Engine Data Display

Explains the functions and operation of the DEUTZ engine display module for monitoring.

5.12 Using Capacity Charts

Guides the operator on how to read and use telehandler capacity charts for safe lifting.

5.13 Attachment Installation and Adjustment

Covers procedures for installing, removing, and adjusting various telehandler attachments.

5.14 Slinging Loads

Provides guidelines for safely slinging loads using approved attachment points.

5.15 Third-Party Attachments

Discusses the use and limitations of non-Skyjack attachments, including responsibilities.

5.16 Platforms for Elevating Personnel

Details the safe installation and operation of personnel work platforms according to regulations.

Section 6 – Additional Procedures

6.1 Refueling Procedure

Details the safe procedure for refueling the telehandler with diesel fuel, emphasizing precautions.

6.2 Lifting the Telehandler

Provides instructions and safety precautions for properly lifting the telehandler for transport or maintenance.

6.3 Loading, Tie-downs, and Transporting

Outlines the process for safely loading, securing, and transporting the telehandler.

6.4 Towing the Telehandler

Explains the procedure for towing a disabled telehandler, including safety measures.

6.5 Using Telehandler as Tow Vehicle

Describes how to use the telehandler for towing other vehicles or equipment safely.

Section 7 – Specifications

7.1 Standard and Optional Equipment

Lists standard and optional equipment available for the SJ643 TH and SJ843 TH models.

7.2 Specifications and Features

Provides detailed technical specifications for engine, transmission, electrical, dimensions, and boom.

7.3 Tire and Wheel Specifications

Lists tire sizes, pressures, ply ratings, and wheel nut torque specifications.

7.4 Recommended Fluids and Lubrications

Specifies the types and capacities of fluids and lubricants required for various telehandler systems.

Section 8 – Labels

8.1 Operator's Cab Labels

Identifies and explains labels for controls and safety information within the operator's cab.

8.2 Exterior Machine Labels

Identifies labels on the telehandler's body, frame, and components, including warnings.

8.3 Special Warning Labels

Displays specific warning labels, such as the California Proposition 65 warning.

Section 9 – Unique Skyjack Features

9.1 AccessoryZers

Highlights Skyjack's range of accessory products designed to enhance equipment adaptability.

9.2 AxleDrive System

Describes the mechanical 'axle based' drive system providing traction and terrain-ability.

9.3 FlexCab Design

Explains the innovative cab design allowing easy conversion between open and enclosed configurations.

9.4 ReadyHook Lifting Hook

Details the standard yoke-mounted lifting hook and its function for safe load slinging.

9.5 SkyCoded Wiring System

Describes the color-coded wiring system making machines easy to troubleshoot and repair.

9.6 SmartTorque Engine Technology

Explains the low-horsepower, high-torque engine focused on efficiency and reduced emissions.

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