SECTION 5, Page 3SJKB-40-D, SJKB-40-D/F
JUN. 1999
SECTION 5
MAINTENANCE AND SERVICE
TABLE OF CONTENTS
GENERAL MAINTENANCE HINTS ................................................................................................................ Page 1
REPLACEMENT PARTS ................................................................................................................................ Page 1
MAINTENANCE AND SERVICE SAFETY TIPS ............................................................................................. Page 1
HYDRAULIC SYSTEM AND COMPONENT MAINTENANCE AND REPAIR .................................................. Page 4
TABLE 5-1. SPECIAL TOOLS ......................................................................................................................... Page 5
TABLE 5-2. TORQUE SPECIFICATIONS ....................................................................................................... Page 5
ELECTRICAL SYSTEM DIAGNOSTICS AND ADJUSTMENTS
EDA BOARD DIAGNOSTICS ......................................................................................................................... Page 6
MDSD BOARD DIAGNOSTICS ...................................................................................................................... Page 7
EDA AND MDSD BOARD ADJUSTMENT PROCEDURES ............................................................................ Page 9
BOOM FUNCTION BOARD DIAGNOSTICS ................................................................................................ Page 12
BOOM FUNCTION BOARD ADJUSTMENT PROCEDURE ......................................................................... Page 13
GOVERNOR DIAGNOSTICS (Kubota Engines) ........................................................................................... Page 14
GOVERNOR ADJUSTING PROCEDURE (Kubota Engines)........................................................................ Page 16
GOVERNOR DIAGNOSTICS (Ford Engines) ............................................................................................... Page 18
GOVERNOR ADJUSTING PROCEDURE (Ford Engines) ........................................................................... Page 20
MAGNETIC PICK UP TEST PROCEDURE .................................................................................................. Page 21
MAGNETIC PICKUP REPLACEMENT INSTRUCTIONS ............................................................................. Page 22
HYDRAULIC SYSTEM DIAGNOSTICS AND ADJUSTMENTS
BOOM PUMP PRESSURE ADJUSTMENT .................................................................................................. Page 23
DRIVE PUMP TEST PROCEDURE.............................................................................................................. Page 24
LOW DRIVE PRESSURE ADJUSTMENT...................................................................................................... Page 26
BRAKE SYSTEM PRESSURE ADJUSTMENT ............................................................................................. Page 27
MECHANICAL ADJUSTMENTS
BRAKE ADJUSTMENT PROCEDURES ........................................................................................................ Page 28
WEAR PAD CLEARANCES ........................................................................................................................... Page 29
STANDARD HOSE NUMBERING SYSTEM ................................................................................................... Page 30