Skyjack ZB2044 User Manual

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TELEHANDLERS
MODELS ZB2044
213530ABA
July 2018
OPERATING MANUAL (ANSI/CSA)
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Skyjack ZB2044 Specifications

General

Brand	Skyjack
Model	ZB2044
Category	Lifting Systems
Language	English

Summary

About Your Telehandler

Safety Rules

General safety guidelines applicable to telehandler operation.

Operator Safety Reminders

Key safety reminders and precautions for telehandler operators.

Electrocution Hazard

Critical safety information regarding electrical hazards and safe approach distances.

Safety Precautions

Detailed safety measures, prohibitions, and best practices for telehandler operation.

Section 2 - Operation

2.5-3 Operator's Cab Controls

Identification and function of controls located within the operator's cab.

Operator's Cab Controls Details

Detailed explanation of joysticks, pedals, switches, and charts in the cab.

Operator Console Controls

Identification of various switches and buttons on the operator console.

Dash Display and Indicators

Explanation of the Powerview display, gauges, and warning lights.

2.6-4 Positive Air Shutoff Switch (If Equipped)

Function of the positive air shutoff switch for engine shutdown.

2.9 Function Tests

Procedures to test all telehandler functions before placing into service.

Function Tests (Continued)

Testing specialized steering and brake systems.

2.10-9 Parking and Shutting-down the Telehandler

2.12-1 Examples on Reading the Capacity Chart

2.13 Attachments Installation

2.14 Handling Loads

Comprehensive guide to safely handling loads with the telehandler.

2.16 Loading and Transporting

Loading/Unloading (Continued)

General Maintenance

2.7 Operator's Responsibility

Operator's duties for pre-operation inspections and function tests.

2.9-1 Operator's Cab Controls Tests

Testing starter operation and controls within the operator's cab.

Operator Controls Function Tests

Testing horn, reverse alarm, lights, and air shutoff.

Frame Leveling and Accelerator Tests

Testing frame leveling, indicator, axle lock, and accelerator pedal.

Steering Mode Function Tests

Testing round and front steering modes.

Crab Steering Function Test

Procedure for testing the crab steering mode.

Parking Brake and Outrigger Function Tests

Testing parking brake engagement and outrigger operation.

Optional Steering and Brake Function Tests

Testing specialized steering and brake systems.

2.10-4 Steering the Telehandler

2.11 Refueling Procedure (Diesel Fuel Only)

2.13-1 Removing Attachments Using the Quick Attach Feature

2.14-1 Handling Loads at Ground Level

2.16-1 Loading and Tie-down

2.16-2 Towing the Telehandler

Table 2.5 Maintenance and Inspection Schedule

2.1-1 Operator Qualifications

Specifies the required qualifications for operating the telehandler.

Visual and Daily Maintenance Inspections

Procedures for performing daily visual checks before operation.

Test Starter Operation

Procedure for testing the engine starter system.

2.13-2 Installing Attachments Using the Quick Attach Feature

2.1-2 Operator's Responsibility for Maintenance

Details the operator's role in performing pre-operation maintenance checks.

Function Tests

Steps for testing all telehandler functions before placing into service.

2.10-5 Leveling the Telehandler

2.1-3 Maintenance and Inspection Schedule

Provides a schedule for routine maintenance and inspections.

2.10-6 Raising or Lowering Boom

Section 2 - Operation

2.8 Visual & Daily Maintenance Inspections

Guide for performing essential daily visual checks on the telehandler.

Visual and Daily Maintenance Inspections (Continued)

Inspection of the operator's cab, ROPS/FOPS, seat, pedals, manual, and controls.

Handling Loads (Continued)

2.6-1 Main Power Disconnect Switch (If Equipped)

Function and location of the main power disconnect switch.

2.8-5 Hydraulic Systems Inspection

Inspection of hydraulic tank, cylinders, hoses, and fittings for leaks.

2.8-8 Engine Compartment Checks

Inspecting engine compartment cover, oil level, and for fuel leaks.

2.8-10 Boom Inspection

Checking boom structure, slide pads, chain, and angle indicator.

2.8-13 Operator's Cab Inspection

Checks for ROPS/FOPS, seat, pedals, manual, and cab controls.

2.14-2 Handling Loads at Variable Heights

2.17 Coolant Level Maintenance

2.6-2 Optional Reserve Steering (If Equipped)

Details and operation of the auxiliary reserve steering system.

2.17-1 Radiator Fill Maintenance

2.6-3 Optional Secondary Park Brake (If Equipped)

Information on the secondary park brake system and its activation.

2.8-7 Frame and Wheel Assembly Checks

Inspection of frame, tires, axles, and steering linkage.

Fuel Leak Inspection

Critical check for fuel leaks to prevent fire hazards.

2.8-11 Lifting Attachment Inspection

Checking the lifting attachment for security and condition.

2.14-5 Slinging Loads

Section 2 - Operation

2.10 Start Operation

Start Operation (Continued)

Test Boom and Attachment Functions

Testing boom extension, retraction, raise, lower, and attachment tilt.

Driving, Brake, and Steering Function Tests

Testing forward/reverse movement, brake application, and steering.

2.10-1 Starting the Engine

Procedure for starting the telehandler's engine.

2.10-2 Driving the Telehandler

2.10-7 Extending or Retracting Boom

2.10-3 Driving on Slopes

Critical safety procedures for operating on inclines.

2.10-8 Handling Loads

Critical procedures and safety guidelines for handling loads.

Section 2 - Operation

2.12 Use of the Capacity Charts

Guide on how to read and utilize load capacity charts.