Sumitomo Cyclo Drive 6000 - English

Drive 6000 Operating Manual
21
Manual D6000_DEU_ENG_08_2019_991376
Copyright 2019 All rights reserved
Reproduction, in whole or in part, is only permitted with the express permission of Sumitomo (SHI) Cyclo Drive
Germany GmbH (here in after referred to as SCG).
The information in these installation and operating instructions have been checked very carefully for accuracy.
However, we can assume no liability for incorrect or incomplete information.
We reserve the right to make technical changes.
Contents:
Page
1. General Notes ............................................................................................................................. 22
2. Safety notes ................................................................................................................................ 23
2.1 Intended use ..................................................................................................................................................................23
2.2 Safety instructions for use in an ATEX area .........................................................................................................23
3. Notes on transport and storage ................................................................................................ 24
3.1 Transport .........................................................................................................................................................................24
3.2 Storage instructions ....................................................................................................................................................24
3.2.1 Short-term storage for up to three months ........................................................................................................ 24
3.2.2 Long-term storage for more than three months ..............................................................................................24
3.2.2.1 Gearbox requirements ...............................................................................................................................................24
3.2.2.2 Storage space requirements.....................................................................................................................................24
4. Fitting transmission parts ......................................................................................................... 24
4. 1 Input side clamp ring coupling ..............................................................................................................................25
5. Installing the gearbox/ gear motor .......................................................................................... 25
5.1 Tools required ................................................................................................................................................................25
5.2 Installation tolerances on the gearbox/ gear motor ........................................................................................25
5.3 Checks before starting installation ........................................................................................................................26
5.4 Preparatory tasks ..........................................................................................................................................................26
5.5 Check list for ATEX approved gears before commissioning..........................................................................26
5.6 Tests before commissioning in Ex area ................................................................................................................. 27
5.7 Installation ......................................................................................................................................................................27
5.8 Other special provisions for ATEX: ..........................................................................................................................28
6. Electrical installation ................................................................................................................. 28
6.1 Safety notes ....................................................................................................................................................................28
6.2 Area of application ....................................................................................................................................................... 28
6.4 Cable glands ................................................................................................................................................................... 29
6.5 Technical data ................................................................................................................................................................29
6.6 Electrical connection ...................................................................................................................................................30
6.7 Brake motors ..................................................................................................................................................................31
6.8 Checking for brake wear ............................................................................................................................................33
6.9 Inverter operation ........................................................................................................................................................34
6.10 Motor protection ..........................................................................................................................................................34
6.11 External fans ................................................................................................................................................................... 34
7. Commissioning the input drive ................................................................................................. 34
8. Lubrication notes ....................................................................................................................... 34
8.1 Lubrication ...................................................................................................................................................................... 34
8.1.1 Lifetime grease lubrication .......................................................................................................................................34
8.1.2 Grease lubrication with top up ................................................................................................................................ 35
8.2 Oil lubrication ................................................................................................................................................................35
8.2.1 Type of oil lubrication .................................................................................................................................................35
8.2.1.1 Horizontal installation position ...............................................................................................................................35
8.2.1.2 Vertical installation position ..................................................................................................................................... 36
8.2.2 Recommended lubrication oils ...............................................................................................................................37
8.2.3 Oil quantities .................................................................................................................................................................. 37
8.2.4 Oil change intervals ..................................................................................................................................................... 38
9. Inspection and maintenance work ........................................................................................... 38
9.1 Topping up grease lubricated gearboxes ............................................................................................................ 38
9.2 Checking the oil level ..................................................................................................................................................38
9.4 Changing the oil ...........................................................................................................................................................39
10. Notes on malfunctions ............................................................................................................... 39
11. EC machinery directive .............................................................................................................. 40
12. Notes on proper disposal ........................................................................................................... 40
13. Construction drawing ................................................................................................................ 42
14. Spare parts .................................................................................................................................. 45